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Project: N125

Door System Service Manual

No. W5000-NAM-PV-CS-G9-24

Version: 1.0

Edition:

Proof:

Revision:

Standardization:

Countersignature:

Approval:

Anhui Jianghuai Automobile Co., Ltd.

Day Month Year

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Door System Service Manual W5000-NAM-PV-CS-G9-24

Door system

1. Door ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1

2. Door hinge assembly and stopper assembly.... .... .... .... .... .... .... ....7

3. Front grille ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ...10

1, Door Door exploded view

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Door System Service Manual W5000-NAM-PV-CS-G9-24

1, LF door lock and lock assembly 2, LF door outside handle assembly 3, LF door inside handle lever 4, LF door inside

handle assembly 5, LF door assembly 6, LF door lower hinge assembly 7, Front door stopper assembly 8, LF door glass

regulator assembly

9, LF door dust proof sealing strip assembly 10, LF door sealing trip assembly 11, LF door frame sealing strip

assembly 12, LF door groove assembly 13, LF door inner water sealing strip assembly 14, LF door glass assembly 15,

LF door vertical slot assembly 16, LF door outside water sealing strip assembly

1, Front door window regulator and glass assembly

2 3 4 5 6 87 9

10 11

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Door System Service Manual W5000-NAM-PV-CS-G9-24

2, Left front door locking device

Removal Order

1. M screws

2. LF door lock body and lock assembly

3. Hexagon bolt, spring washer and pain washer assembly

4. LF door outside handle assembly

5. LF door inner handle lever

Remo

Installation order

5. LF door inner handle lever

4. LF door outside handle assembly

3. Hexagon bolt, spring washer and pain washer assembly

2. LF door lock body and lock assembly

1. M screws

Install

Important process - Removal

1. Loosen M screws

2. Remove LF door lock body and lock assembly

3. Loosen Hexagon bolt, spring washer and pain

washer assembly

4. Remove LF door outside handle assembly

5. Remove rod fixing clip

6. Remove LF door inner handle lever

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Door System Service Manual W5000-NAM-PV-CS-G9-24

3. Left front door vertical slot assembly and left- front door groove

assembly

Important process

1. LF door outside handle assembly

 Place the outside handle on the installation point, making sure the hole

aims at the middle point. F irst, insert the hexagon flange bolt into the

round hole, and pre-tighten it. Then, pre-tighten the other bolt; tighten

the other two bolts in turn.



Torque (N.m) 9±2

2. Place the LF door lock and lock assembly on the installation point,

making sure the hole aims at the middle point. First, insert the M screw into

the round hole, and pre-tighten it. Then, pre-tighten the other two screws in

turn.

3. Insert the door lock lever firmly into the outside handle assembly

respectively, rotate the sleeve to tense it, and snap into the slot of the fixing

bayonet, connecting to the door inner trim panel.

Disassemble

Disassembly Order

1. Cross head Self-tapping screws and washers

combination.

2. Left front door outside water proof rubber trip

3. Hexagon flange nut

4. Left front door vertical slot assembly

5. Left front door groove assembly

Install

Installation order

5. Left front door groove assembly

4. Left front door vertical slot assembly

3. Hexagon flange nut

2. Left front door outside water proof rubber trip

1. Cross head Self-tapping screws and washers combination.

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Door System Service Manual W5000-NAM-PV-CS-G9-24

Important process

Removal

Left front door outside water proof rubber trip

1、 Remove cross head Self-tapping screws and washers

combination.

2、 Remove left front door outside water proof rubber trip

assembly

Left front door vertical slot assembly

1、 Remove hexagonal flange nut

2、 Remove left front door vertical slot assembly

Left front door groove assembly

1. In the fig ure, A point is the starting point, and remove

the left front door groove assembly

Important process - Assemble

Left front door outside water proof rubber trip

1. Clamp the outside rubber trip to the mounting holes of the

outside board.

2、 Tap the end of rubber trip from the rear edge of the door

to the front, according the rubber trip with the edge of the

door, and use shims and self-tapping screws to secure the

rubber strip.

Left front door vertical slot assembly

1、 Place the vertical slot into the mounting hole,

2、 pre-tighten hexagon flange nuts, and then tighten the

others sequentially

Left front door groove assembly

1. In the figure, A point is the starting point, and insert the left

front door groove assembly into the slot of the window frames.

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Door System Service Manual W5000-NAM-PV-CS-G9-24

4. Door stopper assembly and hinge assembly (car body)

Disassemble

Disassembly Order

1. Hexagon bolt, spring washer and flat washer

assembly

2. Hexagon bolt, spring washer and flat washer

assembly

Installation order

2. Hexagon bolt, spring washer and flat washer

assembly

1. Hexagon bolt, spring washer and flat washer

assembly

Install

Important process - Removal

Door stopper assembly

1. Open the door to the maximum degree, and remove the bolts

of door stopper from the car body.

Door hinge assembly

1. Open the door to the maximum degree, and remove the bolts

of door stopper from the car body.

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Door System Service Manual W5000-NAM-PV-CS-G9-24

5. Door stopper assembly and hinge assembly (car body side)

Door hinge assembly

1. By installation of the bolt(8.8 level), the door upper hinge

assembly is fixed on the side body and make sure that there is a

certain tightening torque.

2. By installation of the bolt(8.8 level), the door lower hinge

assembly is fixed on the side body and make sure that there is a

certain tightening torque.

Torque N·m 33±3

Door stopper assembly

1. By installation of the bolt, the door stopper assemblyis fixed on

the side body and make sure that there is a certain tightening torque.

Torque N·m 23±2

Important process - Assemble

Disassemble

Install

Disassembly Order

1. Hexagon bolt, spring washer and flat washer

assembly

2. LF door upper hinge assembly

3. Hexagon flange nut

4. Front door stopper assembly

5. Hexagon bolt, spring washer and flat washer

assembly

6. LF door lower hinge assembly

Installation order

6. LF door lower hinge assembly

5. Hexagon bolt, spring washer and flat washer

assembly

4. Front door stopper assembly

3. Hexagon flange nut

2. LF door upper hinge assembly

1. Hexagon bolt, spring washer and flat washer

assembly

Important process - Removal

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Door System Service Manual W5000-NAM-PV-CS-G9-24

6. Door seal system

Door hinge assembly

Install the door hinge assembly on the door through the hinge mounting

bolts, and make sure that there is a certain tightening torque.

Torque N·m 23±3

Install the door stopper assembly on the door through the mounting nuts,

and make sure that there is a certain tightening torque.

Torque N·m 7～11

Torque N·m 23±3

Important process - Assemble

Door hinge assembly

1. Remove door upper hinge mounting bolts (door side).

2. Remove the door upper hinge.

3. Remove door lower hinge mounting bolts (door side).

4. Remove the door lower hinge.

Door stopper assembly

1. Remove door stopper mounting bolts (door side).

2. Remove door stopper assembly

Disassembly Order

1. LF door sealing strip assembly

2. LF door anti-dust rubber strip

assembly

2 3

Installation order

1. LF door sealing strip assembly

2. LF door anti-dust rubber strip

assembly

3. LF door frame sealing strip assembly

Important process - Removal

A B

Disassembly Order

1. LF door sealing strip assembly

2. LF door anti-dust rubber strip assembly

3. LF door frame sealing strip assembly

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Door System Service Manual W5000-NAM-PV-CS-G9-24

3. Front grille

Door seal system

1、 Remove the fastening nail at A point, remove the trip

buckles clockwise, and remove LF door sealing trip.

2、 B point is the starting point, remove door frame sealing trip

clockwise.

3. Remove the anti-dust sealing strip buckles in turn, and

remove the anti-dust sealing strip.

A B

Door seal system

1、 First, fix the fastening nail at A point, install the rubber

strip clockwise.

2、 B point is the starting point, install door frame sealing

trip clockwise.

3. Install the anti-dust sealing strip buckles in turn.

Important process - Assemble

Front grille breakdown drawing

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Door System Service Manual W5000-NAM-PV-CS-G9-24

Order of removal:

1. Unlock handle assembly of front grille lock

2. Unlock cable assembly of front grille lock

3. Front grille lock assembly

4. Trunk cover buffer block

5. Front grille hinge device

6. Front grille assembly

7. Front grille sealing trip

4. Front grille lock assembly, unlock handle assembly and unlock cable assembly

5 6

Disassemble

Removal Order

1-Hexagon bolt, spring washer and plain

washer unit

2. Unlock handle assembly of front grille

lock

1-Hexagon bolt, spring washer and plain

washer unit

4. Front grille lock assembly

5. Unlock cable assembly of front grille lock

Install

Installation order

5. Unlock cable assembly of front grille lock

4. Front grille lock assembly

3. Hexagon bolt, spring washer and plain

washer unit

2. Unlock handle assembly of front grille

lock

1-Hexagon bolt, spring washer and plain

washer unit

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Door System Service Manual W5000-NAM-PV-CS-G9-24

5. Front grille lock sealing strip and buffer block

Important process - Removal

1、 Remove the hexagon bolt, spring washer and

plain washer unit of the front grille lock

assembly, and remove the front grille lock

assembly.

2、 Remove the hexagon bolt, spring washer and

plain washer unit of the front grille unlock

handle assembly, and remove the front grille

Important process - Assemble

1.Connect the end of front grille unlock cable assembly close to the

buckle to the unlock handle, and then install the unlock handle

assembly to mounting holes of the side body lower door column

trim board with torque wrench, making sure that there is a certain

tightening torque.

Torque (N·m) 10±1

2. Make the cable assembly pass through the rubber sleeve of the

front wall assembly, and fix it on the metal plate by the use of

ribbon buckle.

3. Connect one side of the cable to the lock assembly, and install the

front grille lock assembly to the mounting holes of front wall outside

board lower part with torque wrench, making sure that there is a

certain tightening torque.

Torque (N·m) 10±1

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Door System Service Manual W5000-NAM-PV-CS-G9-24

5. Front grille hinge device (front grille side)

1. Screw the trunk cover buffer to the bottom clockwise,

and then rotate it outward for three circles. If front grille

is hard to be locked or cannot be locked when it is closed,

please screw inward with reasonable strength.

2. Stick the sealing strip to the front wall outside board

lower part.

Disassemble

Instal

Removal Order

1. Trunk cover buffer block

2. Front grille sealing trip

Installation order

2. Front grille sealing trip

1. Trunk cover buffer block

Important process - Removal

1. Screw and remove the trunk cover buffer block by hands

counterclockwise.

2. Remove the front grille sealing strip from the front wall

outside board directly.

Important process - Assemble

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Door System Service Manual W5000-NAM-PV-CS-G9-24

Front grille hinge device

1、 Connect the front grille hinge device with the front grille

assembly through hexagon flange bolts, a nd make sure

that there is a certain tightening torque.

Torque (N·m) 10±1

2、 Connect the front grille hinge device with the front grille

assembly through hexagon bolt, spring washer and plain

washer unit, and make sure that there is a certain

tightening torque.

Removal Order

1. Hexagon bolt

2. Front grille left hinge assembly

3. Hexagon bolt, spring washer and

plain washer unit

4. Hexagon bolt

5. Front grille right hinge assembly

6. Hexagon bolt, spring washer and

plain washer unit

Installation order

6. Hexagon bolt, spring washer and plain

washer unit

5. Front grille right hinge assembly

4. Hexagon bolt

3. Hexagon bolt, spring washer and plain

washer unit

2. Front grille left hinge assembly

1. Hexagon bolt

Important process - Removal

Front grille hinge device

1、 Remove the hexagon bolt of left and right hinges.

Torque (N·m) 24±2

2. Remove the front grille assembly

3. Remove hexagon bolt, spring washer and plain washer unit of left

and right hinges.

Torque (N·m) 10±1

4. Remove left and right hinge assembly.

Important process - Assemble

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Door System Service Manual W5000-NAM-PV-CS-G9-24