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Service manual N125-NAM-PV-CS-G9-23
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Project: N125
Service manual of interior system
No. N125-NAM-PV-CS-G9-23
Version: 1.0
edit:
proofread:
check:
standardization:
countersign:
permit:
Anhui Jianghuai Automobile Co., Ltd.
March 18, 2014
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Service manual N125-NAM-PV-CS-G9-23
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Contents
1. Dashboard replacement……………………………………………… 2
2. Tubular girder Replacement ... ... ... ... ... ... ... ... ... …………… ... ... 6
3. Hand Brake cover replacement ... ... ... ... ... ... ...... ... ... ................ ...7
4. Seat replacement……………………………………………………… 8
5. Foot Rest replacement ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... 11
6. Sun visor replacement……………………………………………… 12
7. The inner handle replacement ... ... ... ... ... ... ... ... ... ... ... ... ... .... 13
8. Top interior replacement ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... 14
9. Carpet replacement……………………………………………… 15
10. Heat insulator mat replacement…………………………………16
11. The replacement of door interior trimming panel…………………17
12. Side wall interior panel replacement ... ... ... ... ... ... ... ... ...... ... 18
13. Rear mold trim panel replacement ... ... ... ... ... ... ... ... ... ... ... 20
14. Floor mound layer replacement ... ... ... ... ... ... ... ... .... ... ... ........ 21
15. Safety belt replacement ... ... ... ... ... ... ... ... ... ... . ... ... ... ... ... ... ... 22
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Service manual N125-NAM-PV-CS-G9-23
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1. Dashboard replacement
1.1 Instrument Panel Removal
1.1.1 Remove 1 screw on side panel of instrument panel
○
2
, pull out the lower trim panel of instrument panel
○
1
;
1. Lower trim panel assembly of instrument panel
（
5306500W5000
）
2. Cross self-tapping screws and flat washer combination (Q 220 4816 B F 38)
1.1.2 Remove bottom of upper and lower Package and 2 screws on top
○
1 , pull out the lower package
○
2 and then the
upper package
○
3
.
1. Cross self-tapping screws and flat washer combination (Q B 220 4816 F 38)
2. Combination switch lower package assembly (5306720 W5000)
3. Combination switch upper package assembly
（
5306701W5000
）
1.1.3 Remove two screws on lower instrument panel cover
○
1 , remove the Instrument cover
○
2 and the shift switch,
1
2
2
3
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Service manual N125-NAM-PV-CS-G9-23
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pre-warning switch, air conditioning knob plug-in;
1. Cross self-tapping screws and flat washer combination（Q220B4816F38）
2. Instrument cover assembly
（
5306200W5000
）
1.1 .4 pull out the glove box
○
1
;
1. Glove box assembly (5306400W5000)
1.1.5 Remove the glove box cover
○
4
, Remove 2 glove box plug cover
○
2
, and then remove 5 screws on Lower
Glove Box
○
3
, pull off the glove box body
○
1
;
1. Glove box body assembly
（
5303100W5000
）
2. Glove box Installation Plug cover
（5303401W5000）
3. Cross self tapping screws and flat washer combination （Q220B4816F38）
4. Glove box assembly (5303200 W5000)
1.1.6 Pull out the steering column lower shield cover
○
1
;
1 2
1
1
3
2
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Service manual N125-NAM-PV-CS-G9-23
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1. Steering Column lower shield cover (5306801 W5000)
1.1.7 Pry out left/right side cover with straight screw
○
1
/
○
2
;
1. The left side cover assembly (5306610 W5000) 2. The right side cover assembly ( 5306620 W5000)
1.1.8 Remove instrument panel, radio, wire harness, and then remove 2 nuts connecting dashboard and beam
○
1
,12
screws
○
2
, and 2 screws linking the steering column
○
2
, and remove the Dashboard assembly
○
3
.
1. 6-point hex flange nut (Q32006 F62)
2. Hexagon bolt, spring washers and flat washer combination（Q1460620F62）
3. Dashboard body assembly (5306100 W5000)
1.1.9 Remove the left/right air inlet from the Instrument Panel Body
○
1
/
○
2
.
1
2
1
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2
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1. Air inlet assembly (left) (5306110 W5000) 2. Air inlet assembly (right) (5306120 W5000)
1.1.10 Remove the steering column rubber pads
○
2
from instrument hood
○
1
,remove8screws
○
4
and take off the
control panel
○
3
, remove the left/right center air inlet
○
6
/
○
5
.
1. Instrument hood (5306201W5000) 2. Steering Column rubber pad (5306202W5000) 3. The control panel
(5306301 W5000)
4. Cross self tapping screws and flat washers combination
（
Q220B4213F71
）
5. Central air inlet assembly (right)
(5306320 W5000)
6. Central air inlet assembly (left) （530631W5000）
1.2 instrument panel installation
1.2.1 Pe-install the steering column rubber pad, the control panel, and the left/right central air inlet to instrument
panel (such as pre-installed in 1.1.10) in the reversed order of removal.
1.2.2 Pre-install left/right side air inlet to dashboard (as described in 1.1.9), in the reverse order of removal.
1.2.3 Finish the installation in the reversed order of removal as described in 1.1.1 to 1.1 8.
2. Tubular girder replacement
1
2
1
2
3
4
5
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Service manual N125-NAM-PV-CS-G9-23
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2.1 tubular girder removal
2.1.1 Remove 12 screws from the tubular girder and the front floor, tubular girder and the clutch pedal,tubular
girder and its front connection panel, tubular girder and left/right side mold
○
1
○
2
○
3 , Remove the tubular girder
welding assembly;
1. Hexagon bolt/spring washers/flat washer assembly (QF 146082062)
2. Hexagon bolt/spring washers/flat washer assembly
（
Q1460825F62
）
3. Hexagon bolt/spring washers/flat washer assembly
（
Q146B0616F71
）
4. Instrument framework device (5307001W5000)
2.1.2 Remove 4 screws from front connecting panel of tubular girder and clutch pedal
○
1
, remove the front
connecting panel of tubular girder
○
2
;
1. Hexagon bolt/spring washers/flat washer assembly (Q1460820F62
）
2. Front connecting panel of tubular girder on instrument
（
5307201W5000
）
2.2 The tubular girder Installation
Installation in the reversed order of removal steps.
3. Hand Brake cover Replacement
4
3
2
1
1
2
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3.1 The hand brake cover removal
1, the hand brake cover assembly (5108100 W5000) 2, Hexagon flange bolts (Q
1840616) 3, the hand brake cover plug cover (5108201 W5000)
6.1.1 Remove two hand brake cover p lug cover
○
3
;
6.1.2 Remove two Hexagon flange bolts
○
2
;
6.1.3 Take off hand brake cover
○
1
.
3.2 The hand brake cover installation
Installation in the reversed order of removal steps.
4. Seat replacement
4.1 driving seat removal
4.1.1 Adjust the seat to the backmost location, remove the driver's seat assembly and 2 bolts fixing the driver's
seat mounting bracket and the driver's seat upper cover④.
4.1.2 Adjust the seat to the formost location, remove 1 nut
⑤
/1 screw
④
fixing driver's seat assembly and the
driver's seat mounting bracket and the driver's seat upper cover, remove driver's seat assembly.
1
2
3
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3
1
2
1, the driver seat assembly (6800100 W5000) 2, driver seat cover upper plate (5121131 W
5000) 3, the driver's seat mounting bracket (5100831W5000)
1, the driver seat assembly (6800100 W5000) 2, driver seat cover upper plate (5121131W5000)
3, the driver seat mounting bracket (5100831 W 5000) 4, hexagon bolt, flexible washers, flat washer
1
2
4
3
1
2
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4.2
driving seat installation
4.2.1 Installation in the opposite order of removal. To tightening b olts and nuts, have to settle the torque which is
16-20N·m.
4.3 co-driving seat removal
4.3.1 Remove the lower trim panel of seat cushion
③
, remove 2 self-tapping screws
②
of angle-adjustment
cover with cross screwdriver, remove the angle-adjustment cover;
4.3.2 Remove 2 hexagon bolts fixed on engine cover besides angle-adjustment cover of co-driver seat
④
;
4.3.3 Remove 2 hexagon bolts fixed on engine cover besides angle-adjustment cover of backrest
④
;
4
.3.4 Remove 2 split washer fixed to central mounting bracket in the middle of co-driver's seat backrest and small
backrest
⑤
;
4.3.5 Remove double seat cushion
⑩
and small backrest
⑥
;
4.3.6 Remove double seat cushion
⑨
along with the engine cover, remove 4 split washer fixed to cushion and
engine cover
⑦
;
4.3.7 Remove double seat cushion
⑨
;
1, the driver seat assembly (6800100 W5000) 2, driver seat cover upper plate (5121131W5000)
3, the driver seat mounting bracket (5100831 W 5000) 4, hexagon bolt, flexible washers, flat washer
assembly（1 1254-08203） 5, Hexagon nuts（Q32008F31）
1, angle-adjustment cover（7200150W5000） 2, cross self-tapping screws and big washer
assembly (Q221B4295F38A)
1
2
3
4
4
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4.4 co-driver
seat installation
4.4.1 Installation in the opposite order of removal. To tightening bolts and nuts, have to settle the torque which is
16-20N·m.
5. Foot Rest replacement
5.1. Foot Rest replacement
1
2
3
4
5, The opening ring (Q 43,690) 6, Double seat small back (7200120 W5000)
7, Hexagon flange nut（Q32008F31） 8, Engine Cover Assembly (5107120W5000)
9, Double seat cushion （ 7200130W5000 ） 10, double seat large backrest
5
6
7
8 9
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1. Foot rest pedal (8206102W5000) 2.foot rest pedal mounting bracket
assembly(8206100W5000) 3.Hexagon bolt/spring washers/flat washer
assembly （Q1460825F62）
5.1.1 Remove 2 cross screws first
○
4
;
5.1.2 Remove 2 foot rest
○
1
;
5.1.3 And then remove 2 Hexagon screws, spring washers and flat washer combination
○
3
, now remove the foot rest
pedal mounting bracket assembly
○
2
.
5.2. Foot Rest installation
Installation in the reversed order of removal steps.
6. Sun visor replacement
6.1. Sun visor removal
1. The left sun visor (8201100 W 5000) 2. Cross screws screws, spring washers and flat washers combination
Assembly
（
Q2360616
）
3. Sun visor mounting foundation assembly (8204300 W5000) 4. Cross half-sunken head Self Tapping Screws -
C type assembly
（
Q2764816
）
5. The right sun visor (8201200 W5000) 6. A hole-type embedded plastic nut
（
14910-05000
）
6.1.1 Remove fixing screws of sun visor
○
2
;
6.1.2 Pull out sun visor axle tube from mounting hook;
6.1.3 Take off sun visor
○
1
/
○
5
;
1
6
2
3
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Service manual N125-NAM-PV-CS-G9-23
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6.1.4 Remove fixing screws of sun visor mounting foundation
○
4 , and take it off
○
3.
6.2 Sun visor installation
Installation in the reversed order of removal steps.
7. Inner handle replacement
7.1 inner armrest removal
7.1.1 Turn over the dome armrest assembly
○
1 , pry off the cover, remove two fixing screws
○
5 and remove the dome
armrest assembly .
7.1.2 Pry off the boarding armrest installation cover
○
3 , and remove two mounting bolts of boarding armrest
○
4and
remove armrest
○
2.
1. Top armrest (5702700 U1510) 2. Log car armrest (8215101 W5000) 3. Log car armrest install plug cover
(8215102 W5000)
4. Cross screws, spring washers and flat washer combination (Q 2360625) 5. Oil filler tightening bolts (1101011 U
1010 )
7.2. Inner handle installation
Installation in the opposite order of removal.
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Caution:
■ Top armrest assembly installation requires finishing installation of top interior.
8. The Top interior replacement
8.1. The Top interior removal
8.1.1 Before removing top interior, first remove the right A pillar lower cover③ , and then remove the top light
harness connector;
8.1.2 Then remove the side trim panel③⑥, top light④, sun visor②,toparmrest⑤;
8.1.3 Remove the installation buckle on right side of ceiling①;
8.1.4 Remove the 3 installation buckles on the back of ceiling①;
8.1.5 Pull the ceiling out of car from metal plate of front windshield (or from front door holes).
Caution:
■
wearing gloves to protect your hands;
■
To remove the installation buckle, hold the ceiling to prevent ceiling d eformations with a hand;
■
The top interior is supposed to be removed after removal of top light, sun visor, pillar board and the car
armrest assembly;
1, expansion buckle （5702300W5000） 2, sun visor (8204001 W5000)
3, A pillar upper cover (5402101 W 5000) 4, the front dome light assembly (4104200 U
1510)
1
2
3
4
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8.2 The Top interior installation
Installation in the opposite order of removal.
Caution:
■
Must ensure that surface of top interior is clean before removal and installation of top interior;
■
The top interior installation must starts from rear 3 mounting points, first install the middle mounting point,
and then the left one, and finally the right one.After which, install side buckles.
9. Carpet replacement
9.1 carpet removal
9.1.1 Remove the foot rest assembly
⑥
, then remove the side mold assembly;
9.1.2 Remove the co-driver seat cushion along with the engine cover, remove four hexagonal flange nuts with
which fix the seat cushion to the engine cover, remove the co-driver seat, and finally the remove double seat
left decoration assembly
⑩
, double seat left buckle decor Pad Assembly
⑨
and double seat right buckle
decor Pad Assembly
⑦
from double seat upholstery pad buckle one by one;
9.1.3 Remove 4 expansion buckles② from the lower trim assembly① on rear mold from left to right with buckle
opener,remove lower trim assembly from rear mold①;
9.1.4 Remove 3 buckles ⑧ from front carpet ③ from left to right with buckle opener, remove the front carpet
Assembly③;
9.1.5 Finally remove 2 carpet buckles
④
from wheel package decoration
⑤
from left to right with buckle opener,
remove wheel package decoration assembly
⑤
.
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3
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Caution:
■Before removing the carpet, must ensure the carpet coverings are cleared(door adhesive tape, rear trim
panel assembly, side mold assembly, driver seat assembly, co-driver seat assembly, dust hood, hand brake
cover,driver's tool and accessories, Engine Cover and safety belt device);
9.2 carpet installation
Installation in the opposite order of removal.
Caution:
Carpet installation must ensure that it fits for the floor surface
10. Heat insulator replacement
10.1. Heat insulator removal
10.1.1 Remove 7 Plastic nuts
○
3
, and remove engine cover rear heat insulator
○
2
one by one;
10.1.2 Remove 4 insulator mounting tab
○
1 , Remove the rear floor heat insulator
○
4;
10.1.3 Make metal clip into straight with pincer pliers and remove right insulator
○
5 , Engine Cover Left
insulator
○
7
, the driver seat cover insulator
○
6
from engine cover.
1, rear mold lower trim decor assembly (5109600 W5000) 2, expansion buckle (86590 - 28000)3, Former
carpet assembly (5109100 W5000)
4, carpet staples (5109013E0) 5, wheel package decoration assembly (5109300W5000) 6, footrest assembly
(8206102W5000)
7, double seat right buckle decor pad assembly (5109500W5000) 8, buckle (5702011U8010)
1
2
3
4
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1. Engine Cover insulation pad fixing card（81126-37010） 2. Engine Cover rear insulator（5110106W5000） 3.
Plastic nut (5102101 U1010) 4. Rear Floor insulator (5110101 W5000) 5. Engine cover right insulator (5110103
W5000) 6. The driver seat cover insulator (5110105 W5000) 7. Engine cover left insulator (5110104 W5000)
10.2. Heat insulator installation
Installation in the opposite order of removal.
11. Replacement of door interior trimming panel:
11.1 Removal of door interior trimming panel
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3
2
1
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1, left front door assembly (6101100 W 5000) 2, Grommet screw (6102410 U 8050)
3, screw cover (6102411 U 8050) 4, left front door cover assembly (6102100 W5000)
5, cross self-tapping screws and flat washers combination （Q220B4816F38） 6, left front door cover installation
cover (6102301W5000)
7, left front door switch panel assembly (6102500 W5000) 8, left front door inside handle assembly (6105140 W5000)
9
,
left trian
g
ula
r
trimmin
g
p
anel assembl
y
(
6102700 W5000
)
Order of removal:
11.1.1 Pry a breach from the left triangular trimming panel assembly upper side and pull it out from top to down, not
too hard to prevent damage of left high speaker assembly, remove connector of left high speaker assembly;
remove connector of left high speaker on left triangle trimming panel assembly
⑨
;
11.1.2 Remove 1 screw of left front door inside handle assembly, and take the handle off
⑧
;
11.1.3 Pry the left front door cover installation cover
⑥
, remove 1 screw
⑤
;
11.1.4 Pry off left front door switch panel assembly and the window regulator switch combination, unplug the
window regulator switch connector, Remove the left front door switch panel assembly
⑦
and the window
regulator combination;
11.1.5 Remove 3 screw cover
③，
remove 3 grommet screws
②
,thenremove2screws
⑤
;
11.1.6. Pry off left front door cover assembly from the brench of the bottom, remove the left front door cover
assembly
④
.
11.2 Installation of door interior trimming panel
Installation in the opposite order of removal.
12. Side mold cover replacement
1
2
3
4
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12.1 side cover
removal
12.1.1 Remove log car armrest
⑦
, pull off fixing buckle, then remove the left and right A pillar trimming panel
⑥
;
12.1.2 Remove the floor stripe
④
, remove foot pedal, pull off fixing buckle, then remove the left pillar A cover
⑤
and left and right side cover
③
;
12.1.3 Remove 2 plastic nuts of right A pillar
⑨
,pull off fixing buckle, then remove the right A pillar lower cover
⑧
;
12.2.4 Remove the safety belt mounting point
②
, remove engine cover strips of right upper cover
⑩
, pull off fixing
buckle, remove left and right upper cover
①
.
12.2 side cover installation
Installation in the opposite order of removal.
13. Replacement of rear mold interior trimming panel
1, left side upper cover (5402500 W5000) 2, safety belt assembly (5810001 W5000)
3, left side lower cover (5402700 W5000) 4, Floor cover device (5102001 W5000)
5, Left pillar A lower cover (5402300 W 5000) 6, left A pillar upper cover (5402100
W5000)
7, the log car armrest (8215101 W5000) 8, right A lower cover (5402400 W5000)
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13.1 removal of rear mold cover
13.1.1 Remove rear mold cover
③
along with 6 metal buckles
②
off rear mold beam
⑥
;
13.2 installation of rear mold cover
Install6metalbuckles
②
on rear mold cover
③
, install rear mold trim panel assembly directly to rear beam
⑥
.
Caution:
Install rear mold lower decor carpet assembly
④
and side mold upper cover, then install rear mold cover
③
.
14. Floor strips replacement
14.1 Floor strips removal
14.1.1 Remove press 4 floor strips installation cover no.1
⑧
andno.2(left)
⑨
off left floor strips
⑥
from front
to rear;
14.1.2 Remove 5 cross self tapping screws and flat washer combination⑦ with cross screwdriver off left floor
strips
⑥
from front to rear;
1, right side upper cover (5402601 W5000) 2, metal buckle (5402503 W5000)
3, The rear mold cover (5615001 W 5000) 4, Rear mold lower trimming carpet assembly
(5109600 W 5000)
5, Left side upper cover (5402501 W5000) 6, rear mold beam (5600201 W5000)
1
2
3
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14.1.3 Remove left floor strips
⑥
.
Caution:
Removal method of right floor strip and that of left is the same.
14.2 carpet installation
Installation in the opposite order of removal.
Caution:
Before installation of carpet strip, must ensure that floor strip expansion buckle④ installed above the floor, and
carpets, door seal system③, side lower cover and floor harness must be assembled.
15. Safety belt
1, Left side lower cover(5402701W5000) 2,The Former carpet assembly (5109100 W5000) 3,door seal system (6107001
W5000) 4, floor strip expansion clip (5101012 E 0) 5,left A pillar lower cover(5402301W5000) 6,left floor
strip(5102101W5000)
7, cross self-tapping screws and flat washers combination （ Q2204816 ） 8, floor strip installation cover no.1
(5102105W5000)
9, Floor strip installation cover no. 2 (left) (5102103W5000)
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2
3
4
5
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Disassemble and Assemble
Order of removal ordr of installation
5, driver's safety belt latch assembly 1, 3-point safety belt assembly
4, middle safety belt assembly 2, 3-point safety belt assembly
3, middle safety belt latch assembly 3, middle safety belt latch assembly
2, passenger safety belt latch assembly 4, middle safety belt assembly
1, 3-point safety belt assembly 2, Driver safety belt latch assembly
Important operation - assembly
1, 3-point safety belt assembly
Mount the safety belt fixing components to B
column.
Pay attention to installation direction of the
safety belt fixing components.
Torque (N·m) 15-40
Seat device
Portion
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forward
Portion
Portion
Portion
Portion
Portion
forward forward
Crimping
