打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

Project: N 125

Vehicle System Maintenance Manual

Version: 1.0

Edited by:

Proofread by:

Reviewed by:

Standardized

by:

Countersigned

by:

Approved by:

Anhui Jianghuai Automobile Co.,Ltd.

Year Month Day

No. W 5000 - NAM - PV - CS -

G9-22

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

Vehicle System

1.Front supporting device of

cabin ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1

2. Engine cover

device... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3

3. Driver seat cover

device... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6

4. Container

device... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

1 Cabin supporting device

Disassembly sequence (remove the 2 safety hooks first, Assembly sequence (install the 4 sets of cushions first,

then remove the 4 sets of cushions) then install the 2 safety hooks)

1、hex bolt、spring washer and plain washer assemblies ▲7、the supporting upper cushion assembly

▲2、safety hook assembly in the cabin ▲6、hex head flange bolts

3、1-type non-metallic insert hex lock nuts 5、cushion fixing bolt with bracket assembly

▲4、the supporting lower cushion assembly ▲4、the supporting lower cushion assembly

5、cushion fixing bolt with bracket assembly 3、1-type non-metallic insert hex lock nuts

▲6、hex head flange bolts ▲2、safety hook assembly in the cabin

▲7、the supporting upper cushion assembly 1、hex bolt、spring washer and plain washer assemblies

Assembly

Disassembly

Important process — Disassembly

1. safety hook assembly in the cabin



loosen hex bolt、spring washer and plain washer

assemblies.



separate safety hook assembly in the cabin from the

cabin assemnbly.



disassemble the other cabin safety hook assembly in

the same way.

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

1.the supporting upper cushion assembly



put the supporting upper cushion assembly in the frame

installation position, aim at the hole, insert the hex

head flange bolts into hole first, screw the neck; screw

the other bolt, and then tighten the two bolts in turns.

assemble the other three supporting upper cushion

assemblies in the same way.

Torque（N·m） 43－50

2. the supporting lower cushion assembly



put the cabin assembly on the upper cushion assembly, aim at

the hole, insert the cushion fixing bolt with bracket assembly

into cushion installation hole, string rhe lower cushion

assemblies on the cushion fixing bolt with bracket assembly,

screw the neck of 1-type non-metallic insert hex lock nut; and

then install the other three cushion fixing bolt with bracket

assembly in the same way, screw the three 1-type non-metallic

insert hex lock nuts; tighten them in turns at last.

Torque（N·m） 41-51

2. the supporting lower cushion assembly



disassemble the 1-type non-metallic insert hex lock nuts、supporting lower

cushion assembly and cushion fixing bolt with bracket assembly.



disassemble the other supporting lower cushion assemblies and cushion

fixing bolt with bracket assemblies.



remove the cabin assembly at last.

3.the supporting upper cushion assembly



disassemble the two hex head flange bolts, and then remove the

supporting upper cushion assembly.



disassemble the other three supporting upper cushion assemblies

in the same way.

Important process — Assembly

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

2 Engine cover device

Disassembly sequence Assembly sequence

1、hex bolt, spring washer and plain washer assemblies ▲2、engine cover assembly

（Q1460820F62）▲1、hex bolt, spring washer and plain

washer assemblies（Q1460820F62）

2、engine cover assembly

2. safety hook assembly in the cabin



hitch the limiting rod on the safety hook assembly, and

then rotate to be fitted on the mounting surface, aim

the installation hole-top of cabin safety hook at the

vehicle body mounting point.



screw the neck of hex bolt、spring washer and plain

washer assemblies, and then screw the other three

fastening pieces from top to bottom, at last fasten the

four fastening pieces from top to bottom.

Torque（N·m） 17-28



assemble the other cabin safety hook assembly in the

same way.

Assembly

Disassembly

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

3、hex bolt, spring washer and plain washer assemblies 4、engine cover hasp assembly

(Q1460620F62) ▲3、hex bolt, spring washer and plain washer

assemblies (Q1460620F62)

▲4、engine cover hasp assembly

5、engine cover strap assembly ▲5、engine cover strap assembly

1. engine cover assembly

：



rotate the opening handle of engine cover hasp, to separate

engine cover hasp lock buckle from right locking hooks.



disassemble the four hex bolts, spring washer and plain washer

assemblies as the shown part on the left picture（Q1460820F62）,

remove the engine cover assembly.

3. engine cover strap assembly

：



open the engine cover strap assembly mounting box,

disassemble cross recessed pan head screw、spring washer and

plain washer assemblies, remove the engine cover strap

assembly.

2. engine cover hasp assembly：



rotate the opening handle of engine cover hasp, to separate

engine cover hasp lock buckle from right locking hooks.



disassemble the two hex bolts, spring washer and plain

washer assemblies as the shown part on the left picture

（Q1460620F62）, remove the engine cover hasp assembly.



disassemble the other engine cover hasp assembly in the same

way.

rotate the opening handle of engine cover hasp

Important process — Disassembly

rotate the opening handle of engine cover hasp

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

2. engine cover hasp assembly



screw up the engine cover hasp of engine cover hasp

assembly on the locking hasp.



aim the top mounting hole of engine cover hasp assembly, as

shown on the left picture, at the vehicle body mounting point.

screw them with hex bolts, spring washer and plain washer

assemblies （Q1460620F62).



screw the underpart mounting point with hex bolts, spring

washer and plain washer assemblies (Q1460620F62) as shown

on the left picture.



tighten the two standard parts from top to bottom in turns.



install the other engine cover hasp assembly in the same way.

Torque （N·m）

－

Important process — Assembly

1. engine cover assembly



aim the left mounting hole of engine cover assembly, as shown

on the left picture, at the vehicle body mounting point. screw

them with hex bolts, spring washer and plain washer

assemblies （Q1460820F62).



screw the hex bolts, spring washer and plain washer

assemblies (Q1460820F62) from left to right as shown on the

left picture.



tighten the four standard parts from left to right in turns.

Torque （N·m） 17－28

engine cover strap assembly



open engine cover strap mounting box, insert cross recess head

screw, spring washer and plain washer assemblies into vehicle

body mounting point, fasten them, and then close engine cover

strap mounting box.

Torque （N·m）

15－20

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

3 Driver seat cover device

Disassembly sequence Assembly sequence

1、hex nut and taper flexible washer assemblies ▲4、Driver seat cover assembly

▲2、access panel assembly 3、hex bolts, spring washer and plain washer

assemblies

3、hex bolts, spring washer and plain washer assemblies ▲2、access panel assembly

▲4、Driver seat cover assembly 1、hex nut and taper flexible washer assemblies

Assembly

Disassembly

Important process — Disassembly

1. access panel assembly



push driver seat to the front position before disassembly, open

the carpet at the same time.



disassemble the three hex nuts and taper flexible washer

assemblies as shown on the left picture.



remove access panel assembly.

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

2. Driver seat cover assembly



disassemble driver seats and access panel assembly, open

the carpet and engine cover assembly at the same time.



disaeemble the eight hex bolts, spring washer and plain

washer assemblies as shown in the left picture.



remove driver seat cover assembly.

Important process — Assembly

1. Driver seat cover assembly



put the driver seat cover assembly on the back floor

assembly, aim at the hole, screw 1 and 2 mounting point

with hex bolts, spring washer and plain washer

assemblies in turns, screw the other mounting points,

tighten the 8 mounting points in turns.

Torque （N·m）

17－28

2. access panel assembly



hitch the 3 mounting points of overhaul cover plate

assembly on rear floor assembly projection welding bolt;

srcew them with hex nuts and taper spring washer

assemblies, and then tighten them in turns.

Torque （N·m）

15－20

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

4 Container device

Disassembly sequence Assembly sequence

disassemble the hex head flange nuts from 1 to 8 in turns assemble the hex head flange nuts from 1 to 8 in turns

4.1 rear wheel left/right mudguard assembly

Assembly

Disassembly

2 3 5678

Important process — Assembly

Container device

aim the container fixing bracket at the container pedestal on

frame, screw them with the hex head flange nuts

Torque （N·m）

－

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

Disassembly sequence Assembly sequence

1、disassemble 2 front hex head flange bolts 3、tighten 4 under hex head flange bolts

2、disassemble 2 rear hex head flange bolts 2、tighten 2 rear hex head flange bolts

3、disassemble 4 under hex head flange bolts 2、tighten 2 front and rear hex head flange bolts

4 .2container front panel assembly

Assembly

Disassembly

Important process — Assembly

rear wheel left/right mudguard assembly

 put the rear wheel left/right mudguard on the container

assembly, aim at the hole, screw 3、2、1 mounting point

withhex head flange bolts in turns, screw the three

mounting points in turns.

Torque （N·m）

6－10

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

Disassembly sequence Assembly sequence

1、disassemble four hex head flange nuts（symmetrical 8 in total） 4、assemble 8 hex bolts, spring washer

and plain washer assemblies.

2、disassemble four hex head flange bolts（symmetrical 8 in total） 3、assemble 8 metallic hex head flange

locking nuts

3、disassemble 8 metallic hex head flange locking nuts 2、assemble four hex head flange bolts

（symmetrical 8 in total）

4、disassemble 8 hex bolts, spring washer and plain washer assemblies 1、assemble four hex head flange nuts

（symmetrical 8 in total）

disassemble the container device from frame before disassembling container front panel assembly.

Assembly

Disassembly

Important process — Assembly

container front panel assembly

 insert container front panel assembly from top into

container floor assembly, aim at the hole; insert 8 hex bolts,

spring washer and plain washer assemblies into the place

between container front panel assembly and container floor

first, and then tighten the 8 metallic hex head flange

locking nuts, install 8 hex head flange bolts and hex head

flange nuts at left&right side.

Torque （N·m）

－

Important process — Disassembly

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

4 .3container left/right panel assembly

Disassembly sequence Assembly sequence

1、disassemble 7 1-type non-metallic insert hex lock nuts 2、assemble 7 hinge bolts

2、disassemble 7 hinge bolts 1、tighten 7 1-type non-metallic insert hex lock

nuts

Assembly

Disassembly

Important process — Assembly

container left/right panel assembly



put container panel assembly on container left/right panel

assembly, aim at the hole; insert the 7 hinge bolts into the

place between container left/right panel assembly and

left/right panel hinge bracket, and tighten 7 1-type

non-metallic insert hex lock nuts.

Torque （N·m）

4.5

－

5.0

打印人：20122642 部门：客户服务部

Unauthorized

Reproduction is prohibited

4 .4 container rear panel assembly

Disassembly sequence Assembly sequence

1、disassemble one 1-type non-metallic insert hex lock nut 4、assemble one hinge bolt.

（symmetrical 2 in total）

2、disassemble one rear hinge bolt（symmetrical 2 in total） 3、assemble one 1-type non-metallic insert hex

lock nut.

3、disassemble one 1-type non-metallic insert hex lock nut 2、assemble one rear hinge bolt（symmetrical

2intotal）

4、disassemble one hinge bolt 1、assemble one 1-type non-metallic insert hex

lock nut（symmetrical 2 in total）

open left/right locking assembly and left/right rear locking bolt assembly before disassembling container rear

panel assembly，and then disassemble container rear panel.

Assembly

Disassembly

Important process — Assembly

container rear panel assembly



put container rear panel assembly on container floor

assembly, aim at the hole; assemble middle hinge bolt and

1-type non-metallic insert hex lock nuts first, and assemble

left/right rear hinge bolt and 1-type non-metallic insert hex

lock nut

Torque （N·m）

4.5

－

5.0

Important process — Disassembly