Lamps and lanterns maintenance data and specification
Top cover outer protective device
Tail gate outer protective device
Front wind shieldand sealing strip device
Anti-collision beam of front bumper
Install anti-collision beam of front bumper and front cabin bracket
Front combination light lighting adjusting
Front combination light
Components location map
Disassembly and Assembly
Removal
1 Disconnect the battery negative.
2 Take down front bumper, Refer to “front bumper replacement”.
3 Remove the 4 installation points fixing screws of front combination headlamp, removal torque is 3N.m~5N.m.
4 Carefully move front combination headlamp and remove electrical connector.
5 Remove the front combination lamp assembly.
1 high beam/low beam light 2 turning light 3 position light
Assembly
1 Connect the electric connector of front headlamp assy.
2 Assemble front headlamp assy and fixing bolt.
3 Assemble front bumper, Refer to “front bumper replacement”.
4 Assemble battery’s cathode.
5 Check whether headlamp can meet the requirement.
6 If not, please adjust headlamp, refer to “front combination light adjusting”.
Front combination light lighting adjusting
1 Confirm that all tires are under normal pressure
2 Place the vehicle and tester on the same flat surface.
3 Verify that the vehicle is empty except for the driver (or placing equivalent weight at the driver's seat).
4 Turn on the combination lamp near beam.
5 Adjust the light with special adjusting tools.
Low beam, high beam Adjust up and down in a dimming point, adjust the low beam, high beam up and down; High beam, low beam left and right adjustment in a dimming point, adjust the low beam, high beam About height. If repairs were made to the front of the vehicle body and / or the front combination lamp assembly was replaced, check the light and adjust it in place with the light detector.
6. Follow the light meter until it is adjusted.
Precautions
● Do not remove the light bulb and the rear cover from the lamp body for too long time. Because the entrance of dust, moisture, smoke, etc. may affect the performance of the lamp. The new bulb should be installed immediately after removing the bulb or rear cover and return the rear cover back.
● The combination headlamp is semi closed and uses a replaceable Hernia headlight. Replacement of light bulb can be carried out in the engine compartment, but it is recommended to replace it after disassembly.
● When operate the bulb, you can only hold the base of the bulb. Do not touch the glass shell.
● Do not shake or turn bulb when disassembling.
● Do not remove the lamp and the back cover from the lamp body for too long as dust, moisture, smoke, etc. entering the lamp may affect lamp performance. Install a new lamp immediately after removing the lamp in the front combination lamp reflector.
Disassembly and Assembly
Front turn signal bulb
PreCautions:
● Do not remove the front turning light from the lamp body for too long as dust, moisture, smoke, etc. entering the lamp may affect lamp performance. Install a new lamp immediately after removing the lamp in the front combination lamp reflector.
● The combination headlamp is semi closed and uses a replaceable halogen bulb. The replacement of bulb can be carried out in the engine compartment, but removing it to replace is preferred.
● When operate the bulb, you can only hold the plastic holder of the bulb. Do not touch the glass shell.
● Do not shake or turn bulb when disassembling.
Disassembly and Assembly
Removal
1 Disconnect the battery negative.
2 Unplug the indicator lamp rear connector, unscrew its base counterclockwise.
3 Twisting the turn signal lamp off counterclockwise to remove it from the lamp holder.
4 Replace turn signal lamp bulb。
Assembly
During assembly, please follow the opposite sequence of disassembly procedures.
Front position light
Precautions
● front position light and DRL use LED illuminant, can’t be disassembled and replaced.
Precautions
Front fog lamp
Components location map
Disassembly and Assembly
Removal
1 Disconnect the battery negative.
2 Disassemble front bumper. Refer to”Replacement of front bumper”.
3 Remove the fixing screws of the fog lamp on the front bumper.
4 Disconnect the appliances connector to remove the fog lamp assembly.
Assembly
1 Install the front fog lamp assembly.
2 Connect appliances connectors.
3 Assemble front bumper, Refer to “front bumper replacement”.
4 Assemble battery’s cathode and check the light. Please adjust light if it cannot reach to the requirement. Refer to “the adjustment of the front fog light beam”.
5 Tightening torque of bolts: (2±1) N·m
Precautions
● front fog light uses LED illuminant, can’t be disassembled and replaced.
● Follow the opposite sequence of disassembly procedures.
● Detect the light after installation. Please adjust light if it cannot reach to the requirement. Refer to “the adjustment of the front fog light beam”.
Precautions
Taillight
Components location map
1 rear turning lamp 2 braking lamp 3 rear position lamp 4 rear fog lamp(left fog lamp right reversing lamp)
Disassembly and Assembly
Removal
1 Disconnect the battery negative.
2 Remove the 2 bolts from trim panel of taillight.
3 Unplug connector after removing taillight, replace the whole light or bulb.
Assembly
Follow the opposite sequence of the disassembly procedures.
Precautions
● Check the taillight before installation.
● Do not damage the taillight when installing.
● After installation, check if the taillight installation is in place, if the gap with vehicle body is appropriate, if not in place or inappropriate, reinstall it.
Braking lamp (high level)
Components location map
Disassembly and Assembly
Removal
1 Disconnect the battery negative.
2 Disassemble coat rack.
3 Plug out connector.
4 Use cross screwdriver to disassemble the fixing screws.
5 Take off High brake lights and replace.
Assembly
Assemble according to the opposite sequence of the disassembly.
Precautions
License plate light
License plate light Components location map
Disassembly and Assembly
Removal
1 Disconnect the car battery.
2 Use cross screwdriver to disassemble the fixing screws of license plate light.
3 Remove license plate light.
4 Remove connector, replace license plate light.
Assembly
Follow the opposite sequence of the disassembly procedures.
Precautions
● Check the bulb before installation.
● When installing the lamp holder, should aligning the mounting hole and be installed in place.
● Should check after installation.
Precautions
Front roof light
Diagram of components position of front roof lights
Disassembly and Assembly
Disassembly
1 Disassemble front roof light cover.
2 Remove 2 fixing screws of front roof lamp by sequence.
3 Remove
the front roof lamp from the roof, disconnect the connector carefully. 
4 Replace front roof light.
Assembly
Follow the opposite sequence of the disassembly procedures.
Precautions
● choose the bulb needs to be replaced according to real situation.
● Check if bulb is intact before installation.
● Assemble bulb to the base well.
● Check after installation if within standard.
Precautions
Inner rear view mirror
Disassembly and Assembly
Disassembly
1 Disassemble rear view mirror from the base with slotted screwdriver.
Assembly
1 Press inner rear view mirror into the inner rear view mirror pedestal and confirm the installation is firm.
2 Install the inner rear view mirror base.
Precautions
● The inner rear view mirror is attached to the interior rear view mirror pedestal. The inner rear view mirror pedestal is glued to the windshield with Plastic polyethylene acetal adhesive. To install an independent inner rear view mirror pedestal or a new part, the following items are required:
● Loctite™ Instant Adhesive 312.
● (according to preparation of step 4 and 5 )Original inner rear view mirror pedestal or replace new inner rear view mirror pedestal.
● Wax marker or crayon.
● Isopropyl alcohol.
● Cleaning tissue.
● Thin steel gauze or sandpaper (320 or 360)
● ① Measure the top dimensions from the top of windshield (1) to the inner rear view mirror pedestal(2). The size is 79 mm.
The sketch map after install the inner rear view mirror
● Mark at a position outside of the windshield with a wax pen or crayon. Draw a large circle along the inner rear view mirror pedestal outside edge on the windshield outer surface (3).
The sketch map of installation of the inner rear view mirror pedestal
● Use glass detergent of common type,clean the circle on the inner side of windshield with polishing paper towel or common part number. Scrub the area until it is completely clean and dry. After drying, clean the area with the tissue what stained with isopropyl alcohol to remove the traces of washing powder or detergent.
Attention：
● If the original inner rear mirror pedestal is used again, all adhesive traces must be removed before reinstalling.
● Use a thin (320 or 360) steel gauze or sandpaper to polish the bonding surface of the new inner rear view mirror or factory mounted original inner rear view mirror pedestal.
● Wipe the polished inner rear mirror pedestal with cleaning tissue stained with isopropyl alcohol. open-air dry it.
● Before install it onto the windshield, prepare the inner rear mirror pedestal according to the manufacturer's instructions.
● Place the inner rear view mirror correctly at the pre-marked position. The half rounded end pointing upward is not allowed. Press the inner rear view mirror pedestal against the windshield for 30 to 60 seconds, applying constant pressure on the windshield.
● After 5 minutes, remove all remaining adhesive with tissue stained with isopropyl alcohol or window cleaner.
● Re-install the inner rear view mirror.
Outside rear view mirror
Disassembly and Assembly
Disassembly
1 inner trim panel
1 Disconnect the battery negative.
2 Carefully pry the trim panel with a slotted screwdriver.
3 Unscrew the 3 fixing bolts of rear view mirror.
4 Disconnect the rear view mirror connector.
5 Remove the rear view mirror assembly
Assembly
Follow the opposite sequence of the disassembly to asseemble.
Lamps and lanterns maintenance data and specification
Bulb power and light color
Lamps and lanterns maintenance data and specification
Bulb power and light color
Lamps and lanterns specification
|
Name |
Function |
Type |
Power |
Light color |
|
Headlamp |
Front position lamp |
Light bulb(W) |
2x5W |
white |
|
High/low beam headlight |
Xenon lamp |
2x25W |
white |
|
|
Daytime Running Light |
LED |
2x6W |
white |
|
|
Turn lights |
Light bulb(PY21W) |
2x21W |
amber |
|
|
Front fog light |
Front fog light |
LED |
2x5W |
white |
|
Taillight |
Rear position lamp |
LED |
2x2W |
red |
|
Break light |
Light bulb(W) |
2x2W |
red |
|
|
Reversing light |
Light bulb(W) |
2x21W |
amber |
|
|
Rear Turn lights |
Light bulb(P) |
1x2W |
white |
|
|
Rear fog light |
Light bulb(P) |
1x2W |
amber |
Top cover outer protective device
Top cover outer protective device
1 Remove the top roof rack and trim strip.
2 The slotted screwdriver should be wrapped with buffer belt when use it, and the the peripheral parts should be also to wrapped with buffer belt to avoid damage.
3 Wear gloves to protect your hands.
4 Be careful not to scratch the body surface.
5 Remove front and rear cover(A) of roof rack with a screwdriver or other tools.
6 Use ratchet wrench and sleeve or other tools to disaseemble roof rack assembly(B).
7 Remove the top trim strip assembly(D) with a screwdriver or other tools.
Assembly sequence is opposite to the disassembly sequence.
Attention
● Be careful not to scratch the surface of the plating when using the screwdriver
● Wear gloves to protect your hands.
Tail gate outer protective device
Tail gate outer protective device
Disassembly and Assembly
Disassembly
1 Unscrew the 5 nuts with the ratchet wrench and the sleeve;
2 Remove tailgate trim and rear wing assembly (A)
Assembly
Assembly sequence is opposite to the disassembly sequence.
PreCautions:
● Be careful not to scratch the surface of the plating when using the wrench
● Wear gloves to protect your hands.
Disassembly and Assembly
Disassemble front triangle cover board
1 Pry open and take off the front triangle cover board(A) with screwdriver;
Note: this part is irreversible disassembly, new part has to be replaced after disassembly.
Disassemble left and right side window
1 Cut off side window fixing adhesive with adhesive cleaning tool.
2 Pry open side window (A) with tool, so the buckle will be off from car hole mounting place.
3 Scrape off the remaining sealant from side window bonding surface with scraper when installation.
4 Clean car welding surface with sponge soaked with alcohol, keep away from oil, grease and water after cleaning.
5 Use sponge to smear one layer of base coat on the glass sealant surface, do not touch with hand.
6 Guarantee the sealant track is clean of side window, and smear the base coat, put glass cement along with the track after the base coat is dry. Section of glass cement is isosceles triangle of 8*12.
7 Install side window to the car aligning the mounting hole.
Assembly
Assembly sequence is opposite to the disassembly sequence.
Attention
● Be careful not to scratch the surface of the plating when using the screwdriver
● Wear gloves to protect your hands.
● Front triangle cover is irreversible disassembly, new part has to be replaced after disassembly.
● Wear gloves to protect your hands when dismantling triangle window.
● Be careful not to scratch the body surface when dismantling triangle window.
● Do not scratch the lacquer when dismantling triangle window, otherwise it needs to be smeared again. Cover surroundings before painting.
Front wind shieldand sealing strip device
Front windshield glass and sealing strip device
Disassembly and Assembly
Disassembly
1 Open the engine compartment cover, make sure it is supported safely. Remove the cover for the lower wiper shaft; unscrew the nut and remove the wiper arm (A).
2 Disconnect the washing pipe, remove all ventilation cover panel fixing buckles(B).
3 Pull out the ventilation cover panel to the front direction. To separate it from the front windshield, then remove the ventilation cover panel.
4 Remove fixing buckles(C) of all fenders and trim panels.
5 Disassemble front windshield glass and sealant rubber strip.
6 The glasses are assembled to the vehicle body with sealant, which is irreversible assembly process. If you want to remove the glass, sealant must be cut to separate the glasses from the body. The process may be broke glasses, or even damage to the operator, so the operator must take protective measures to remove the glass.
7 Disconnect the wire harness of the connecting wire and glass, If there are any other wiring harness such as heating wire, it also needs to be disconnected.
8 Cut the glass sealant with steel wire or special cutting tool.
9 Use sucking disc to remove the glass (D) from the body.
Assembly
Assembly sequence is opposite to the disassembly sequence.
PreCautions:
● Glass is vulnerable parts, must pay attention to it when assemble and disassemble.
● The body must be painted when install glass, and the sealant shall be evenly applied to the glass without breaking.
● After the glass installation is complete, water can be sprinkled in one hour to check whether it is completely sealed.
● Do not drive the vehicle for one hour after the glass installation is complete. Sealant needs at least 24 hours to be solidified.
If the vehicle is used during this period, must be slow down.
● Please wear gloves and other protective measures in operation.
Rear side window device
Disassembly and Assembly
Disassemble rear windshield glass
1 Must dismantle the empennage(A) and rear windscreen wiper(B) first
2 Disconnect the wire harness of the heating line from the glass. If there are any other wiring harness, it also needs to be disconnected.
3 Cut the glass sealant with steel wire or special cutting tool.
4 Use sucking disc to remove the glass from the body.
Assembly
Assembly sequence is opposite to the disassembly sequence.
Attention
● Glass is vulnerable parts, must pay attention to it when assemble and disassemble.
● The body must be painted when install glass, and the sealant shall be evenly applied to the glass without breaking.
● After the glass installation is complete, water can be sprinkled in one hour to check whether it is completely sealed.
● Do not drive the vehicle for one hour after the glass installation is complete. Sealant need at least 24 hours to be solidified. If the vehicle is used during this period, must be slow down.
● Please wear gloves and other protective measures in operation.
wheel cover system
Disassembly and Assembly
Disassemble guide plate and splash guard
1 Screw off nut(1 place) with sleeve wrench.
2 Screw off all bolts(2/3/4 place) with sleeve wrench.
3 Remove guide plate and splash guard.
Assembly
Assembly sequence is opposite to the disassembly sequence.
Disassemble headlight cover
4 Screw off screws (5 place) with cross opener;
5 Remove all the plastic buckles(7 place) with buckle opener;
6 Remove left/right headlamp cover(3/4place);
Assembly
Assembly sequence is opposite to the disassembly sequence.
Disassemble front wheel cover
7 Remove all the plastic buckles(3/4/5/6/7 place) with buckle opener;
8 Screw off bolts (2 place) with sleeve wrench;
9 Screw off all screws (5 place) with cross opener;
10 Remove wheel cover.
Assembly
Assembly sequence is opposite to the disassembly sequence.
Disassemble rear wheel cover
11 Remove all the plastic buckles(1/2/3/4/5/7 place) with buckle opener;
12 Screw off all screws (6 place) with cross opener;
13 Remove rear wheel cover.
Assembly
Assembly sequence is opposite to the disassembly sequence.
Precautions
Disassembly and Assembly
PreCautions:
● The bumper is a resin material. Do not exert strength on it and avoid contact with the oil.
● Do not scratch the outer surface of the bumper during disassembly.
● When the front bumper is assembled, it is put in place with the bumper fixed bracket card.
● After installation, check whether there is a surface difference and clearance between the bumper and the vehicle body.
Disassembly and Assembly
Disassembly
1 Open engine cover, support with supporting pole, dismantle opening device of charging interface(refer to the dismantle requirement of opening device of charging interface). Remove the 21 expansion buckles（5522101U2152） on the upper、side and lower part of front bumper illustrated in diagram 1 and the two hex T-shaped screws （12442-0520F71）illustrated in diagram 2. Tools: cross screwdriver and straight screwdriver.
2 Remove the two hex T-shaped screws（12442-0520F71）fixing to left and right side of the front bumper with fender. illustrated in diagram 3
 |
3 Hold the lower flanging of the bumper by hand to apply force outwards to separate the bumper from the fender , insert into the gap with a straight screwdriver , lift the retaining bar bracket and the bumper flange in turn from the bottom upwards(illustrated in diagram 3) , and separate the bumper and the bumper support.
4 Remove the whole bumper,disconnect the front combination light’s line harness connector and remove the bumper.
5 The removal of front bumper left and right fixing bracket,remove the bolts（11254-0616F62）illustrated in diagram 6 with socket spanner,one left and right side,remove the screws（12493-0620F71）illustrated in diagram 5 with cross screwdriver,one left and right side,pull out the buckles outwards illustrated in diagram 7 with buckle pliers,two left and right side,take down bumper bracket.
Assembly
Follow the opposite sequence of the disassembly to asseemble.
Anti-collision beam of front bumper
Precautions
Disassembly and Assembly
Install anti-collision beam of front bumper and front cabin bracket
Precautions:
● The front module and the car body are fixed by 8 bolts, and the tightening torque is 20N.m to 25N.m;
Disassembly and Assembly
Disassembly
1 Before removing the anti-collision beam and the front cabin bracket,remove the front bumper and left and right headlamp, disconnect the pipes of the radiator、 condenser、oil cooler (if assembled) on the front cabin bracket, connecting with body, and remove the wire harness on the front cabin bracket.
2 remove the eight bolts（11254-0835F62）illustrated in diagram 9.
3 Take down front cabin bracket assembly.
4 the front anti-collision beam can be disassembled solely through removing the two bolts(11254-0616F62) illustrated in diagram 8.
Assembly
Follow the opposite sequence of the disassembly to asseemble.
Precautions
Disassembly and Assembly
Precautions:
● The bumper is a resin material. Do not exert strength on it and avoid contact with the oil.
● Do not scratch the outer surface of the bumper during disassembly.
Disassembly and Assembly
1 Open the tail gate and remove the left and right combination lamp assembly、left and right rear wheel cover.
2 Remove the rear bumper fixing bracket screws（12442-0520F71) and buckles(2804012U2210) illustrated in diagram 1,three left and right side;remove the screws（12442-0520F71) fixing bumper and side body illustrated in diagram 2,one left and right side;remove the three buckles（5522101U2152) fixing the lower part of bumper and rear anti-collision beam illustrated in diagram 3.
3 Hold the lower flanging of the bumper by hand to apply force outwards to separate the bumper from the bodywork sheet metal , insert into the gap with a straight screwdriver , lift the retaining bar bracket and the bumper flange in turn from the bottom upwards , and separate the bumper and the bumper support.
4 disassemble rear bumper. Disconnect the wire harness connector and take down the bumper.
Disassembly of rear bumper holder:
1 The removal of rear bumper left and right fixing bracket,remove the screws（12442-0520F71）illustrated in diagram 1 with cross screwdriver,three left and right side,pull out the buckles outwards with buckle pliers,two left and right side,take down bumper bracket.
2 Assemble according to the opposite sequence of the disassembly procedures.
Precautions
Disassembly and Assembly
Precautions:
● The rear anti-collision beam assembly and the car body are fixed by 4 nuts, and the tightening torque is 9N.m to 11N.m.
Disassembly and Assembly
1 Before removing the rear anti-collision beam,remove the rear bumper,then remove the 4 fixing nuts (13395-0800F71) of rear anti-collision beam illustrated in diagram 4.
2 Take down rear anti-collision beam assembly.
3 Assemble according to the opposite sequence of the disassembly procedures.
Side window device
Reference
Be careful not to scratch the surface of the plating when using the screwdriver
Wear gloves to protect your hands.
8 Front triangle cover board
Disassembly procedures:
1.1 use slotted screwdriver
1 Pry open and take off the front triangle cover board(A) with toolsr;
Note: this part is irreversible disassembly, new part has to be replaced after disassembly.
Installation Sequence:
1.2 put front triangle panel aligning with car body mounting place and press.
2. Left and right side window
Wear gloves to protect your hands.
Be careful not to scratch the body surface;
Disassembly procedures:
2.1 Cut off side window fixing adhesive with adhesive cleaning tool;
2.2 Pry open side window (A) with tool, so the buckle will be off from car hole mounting place.
Installation Sequence:
2.3 Scrape off the remaining sealant from side window bonding surface with scraper when installation;
Note: ＊Do not scratch the lacquer when dismantling triangle window, otherwise it needs to be smeared again;
＊ Cover surroundings before painting;
2.4 Clean car welding surface with sponge soaked with alcohol, keep away from oil, grease and water after cleaning.
2.5 Use sponge to smear one layer of base coat on the glass sealant surface, do not touch with hand.
2.6 Guarantee the sealant track is clean of side window, and smear the base coat, put glass cement along with the track after the base coat is dry. Section of glass cement is isosceles triangle of 8*12;
2.7 Install side window to the car aligning the mounting hole.
3. Plastic filler cap
Wear gloves to protect your hands.
Be careful not to scratch the body surface;
Disassembly procedures:
3.1 Pull out from the gap between C place of plastic filler cap and pedestal A of plastic filler cap with tools such as finger or slotted opener, take off with power slowly;
3.2 Loose fixing bolts B of pedestal of plastic filler cap with tools by sequence;
3.3 Remove pedestal A of plastic filler cap, avoidnig scraping to car body side part during removal;
Installation Sequence:
3.4 Follow the opposite sequence of the disassembly procedures.