Door cover system

Safety Precaution

1Tail door structure

2 Front cabin cover structure

3charging port cover structure

4Door structure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Safety Precaution

the electrical technicians who use medical electronic devicesprecautions

Prohibit Operation

Warning:

         Strong magnetic components have been assembled on this vehicle

         Technicians shouldn't operate electronic pacemaker or other medical electronic devices in this vehicle, or the functions of medical devices may be affected by strong magnetic components.

Precautions for normal charging

Warning:

         If a technician uses a medical electric device such as an implantable cardiac pacemaker or an

implantable heart pacemaker defibrillator, the possible effects on the devices must be checked  before starting the charge operation.

         If a technician using a medical electric device such as implantable cardiac

pacemaker or an implantable heart pacemaker defibrillator .he must not enter the vehicle compartment (including luggage room) during normal charge operation.

Communication equipment operation precautions

1、 If the technician uses medical electronic devices such as  cardiac pacemaker, cardioverter, defibrillator and other medical electronic equipment, please keep enough distance with the communication devices.

2、 The electromagnetic wave of the remote intelligent terminal may affect the function of the medical device such as cardiac pacemaker, cardioverter, defibrillator and other medical electronic devices.

3、 If the technician uses the medical device such as  cardiac pacemaker, multiplexer, defibrillator and other medical electronic equipment, the electromagnetic wave of the remote intelligent terminal may affect the function of the device. The possible effect of the remote intelligent terminal on the medical electronic devices must be checked by the manufactures of the medical electronic devices  .

Inspection of key points before the maintenance

The high-voltage system may automatically operate. Please confirm the remote air conditioning and fixed-time charging haven’t been set before the maintenance.

Attention

If remote air-conditioning or fixed-time charging is set, the high voltage system will run automatically even the switch is off.

Precautions of auxiliary restraint system "airbag" and "seat belt pretension"

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual.

Warning:

Always observe the following items for preventing accidental activation.

1       To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized JAC dealer.

2       Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG”.

3       Do not use any electrical test devices to test any circuit of the auxiliary restraint system unless these tests are in the instructions described in the service manual. The wire harness and connectors of the auxiliary restraint system should adopt to yellow or orange color.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

         When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the power switch ON, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious

injury.

         When using  power tools or a hammer, turn the key in the "LOCK" position, unplug the cathode of 12V lead-acid battery and wait at least 1 minute for maintenance.

Precautions of removing the 12V battery

When removing the 12V battery, turn the power switch to “ON”, and then to “OFF”.

Note:

1       The automatic 12V battery charge control may start even when the power switch is in OFF state.

2       The automatic 12V battery charge control does not start within approximately one hour when the power switch is turned ON/OFF.

 

Matters needing attention

         Before the repairing which no need the power: rotate the key to LOCK gear and disconnect the 12V battery negative.

         After disconnect the 12V battery negative, the memory of radio and other control devices will be cleared.

         Replace new oil seal, gasket,gasket ring,O ring,lock washer,cotter pins,self-locking nuts and other parts.

         Place the removed parts in order and according to the positions as they are assembled .

         If necessary, use approved binders, sealants or equivalent products.

         For safe and efficient repair work, you should use hand tools, power tools (disassembly only) and special tools.

         Before repairing the vehicle:

Cover the fender, interior and carpet with a suitable cover. Be careful do not scratch the paintwork with keys, buttons or something like this.

1Tail door structure

Tail door structure decomposition

13254446789

1、 tail door hinge  2tail door air spring pole  3tail door air spring pole  bracket  4tail door lock buckle 5tail door lock body  6tail door fixing dumper block  7tail door adjustable dumper block   8tail door rubber strip  9tail door metal plate assembly 

 

1Tail door lock device

                      
disassembly Assembly
1) disassembly sequence
Remove inner trim panel
Tail door lock
②Tail boor lock buckle

,Important work-assembly 2) assembly sequence
Remove inner trim panel
Tail door lock
②Tail boor lock buckle
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1、Insert the connector of  electric open handle wire harness on the lock body,using the little hole of lock body as the location hole,align the hole position,fix the lock body on car body with three bolts 11293-0616F71;
2、fix the lock assembly on car body with two countersunk screws  Q2500825F71S;
3、 torque problem:  
Tail door lock assembly and disassembly needs 10mm socket spanner 
Tail door lock buckle assembly and disassembly needs cross screwdriver
 

 

 

 

 

 

 

 

 

 

 

 

 


2Tail door locating mechanism

 

         
Disassembly,disassembly Assembly
3541212345

 

 

 


                       

           
Important work-assembly,Fix  air spring pole ball joint pin and bracket on rear wall,fixing bolt 11293-0616F38;
Then fix air spring pole ball joint pin  on tail door
Clamp the air spring pole of tail door on the air spring pole ball joint pin △attention      Make sure the cylinder is at the top during the assembly.
4、Tail door right air spring pole assembly is the same as the left.
5、Install the tail door fixing dumper block on the corresponding hole;
6、Rotate the tail door adjustable dumper block into the corresponding hole;
2、 torque problem:  
Air spring pole ball joint pin and bracket disassembly needs 12mm socket spanner
Air spring pole ball joint pin assembly and disassembly need 12mm socket spanner
1) disassembly sequence
The assistant helps to hold the tail door
Tail door fixing bumper block
Tail door adjustable bumper block
Air spring pole ball joint pin and bracket
Air spring pole of tail door
Air spring pole ball joint pin

2) assembly sequence
The assistant helps to hold the tail door
Air spring pole ball joint pin and bracket
Air spring pole ball joint pin
Air spring pole of tail door
Tail door fixing bumper block
Tail door adjustable bumper block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


3Tail door hinge device

                                 
disassembly Assembly
1) disassembly sequence
The assistant helps to hold the tail door
Body side hinge
Tail door side hinge
,2) assembly sequence
The assistant helps to hold the tail door
Tail door side hinge
Body side hinge

,Important work-assembly,1、Preload  tail door right and left hinge assembly on tail door assembly by hex flange locating bolt 11293-0820F71;
2、Preload  tail door hinge  on bodywork roof cover assembly by hex flange nut 13271-0800F38,adjust  clearance between left tail door assembly and bodywork to meet the design requirement ;
3、Fasten the two  hex flange nuts of tail door right and left hinge assembly on bodywork,and confirm the fastening torque.  Open the tail door,fasten tail door right and left hinge hex flange locating bolt  on the tail door;
4、 torque problem:  
Tail door side hinge disassembly needs 12mm socket spanner
Tail door side hinge disassembly needs 12mm socket spanner
1212

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


2 Front cabin cover structure 

Front cabin cover structure decomposition

1front cabin cover assembly  2front cabin cover hinge   3front cabin lock    4front cabin drawbench   5 front cabin cover  open handle   6front cabin cover open handle base assembly

1Front cabin cover lock device

                 
Assembly
1) disassembly sequence
Open engine cover and support it with the front cabin rod
Front cabin open handle
front cabin cover open handle base assembly
hexagon flange bolt
front cabin cover lock
front cabin cover drawbench
,2) assembly procedures:
Open engine cover and support it with the front cabin rod
front cabin cover drawbench
Clamp and connect front cabin cover drawbench and the lock.
hexagon flange bolt
front cabin cover open handle base assembly
Front cabin open handle

,Important work-assembly
Disassembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


2Front cabin cover hinge device

         

Disassembly,Assembly,1) disassembly sequence
open the front cabin cover with assistant helping
① Hex flange bearing surface toothed bolt of front cabin side
② fender
③ Hex flange bearing surface toothed bolt of body side

,2) assembly sequence
open the front cabin cover with assistant helping
① Hex flange bearing surface toothed bolt of body side
② fender
③ Hex flange bearing surface toothed bolt of front cabin side

,Important work-assembly,1.The left/right hinge assembly is pre-tightened on the front cabin cover body assembly.
2.Preload the front cabin cover assembly on the car, adjust the gap and face difference between the cover assembly and the body to make them even and beautiful.
3、 torque:
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



3charging port cover structure

1Installation precautions

         Prevent damage or scratch while disassembling or assembling parts

         In the disassembly of some larger components, ensure at least two people should operate in case of parts fall-off.

         When installing plastic parts, make sure the screws are installed in the mounting holes first,and then carefully tighten the screws.

         The charging cover relates to electrical components.Please put the key in the “LOCK before installing it.


1.Left electric actuator  2.charging port cover assembly 3.lock actuator of the cover 4.the left cover mounting bracket 5.the right cover mounting bracket 6.right electric actuator  7.11293-0616F71 hex bolt and flat spring washer assembly 8.12493-0412F71  M type sunk screw  9.11293-0620F62  hex bolt and flat spring washer assembly  10.12493-0512F38  M type sunk screw   11.charging port cover actuator clip connector

 

 

 

2.Adjustment and replacement of charging port cover assembly

Adjustment of charging port cover:

         Take down front bumper, Refer to “front bumper

assembly replacement”.

         Use cross screwdriver to disassemble the

charging port cover fixing screws;

         Adjust the charging port cover to the appropriate

 position, and ensure the cooperation with the front bumper.

Gap uniform:

         Fasten screws with the cross screwdriver.

         Tightening torque: 7±2N.m

         Install front bumper, Refer to “front bumper

assembly replacement”.

Attention

         The charging port cover must be closed during

the installation;

         Remove the front bumper assembly and then pull this embossment to open the cover.

 

Replacement of charging port cover:

Disassembly:

         Disassemble front bumper, Refer to “front

bumper replacement”.

Charging port cover;

         Turn the charging port cover lock actuator

clockwise and pull it out,

Place and preserve the cover actuator well after Disassembling the actuator

All the two side actuators need to be disassembled;

         Use cross screwdriver to disassemble the charging port cover fixing screws;

         Disassemble the charging port cover,refer to “Replacement of charging port cover”.

Assembly:

Follow the opposite sequence of the disassembly procedures.

 

Replacement of charging port lock actuator:

Disassembly:

         Disassemble front bumper, Refer to “front

bumper replacement”.

And open charging port cover;

         Turn the charging port cover lock actuator clockwise

and pull it out,

Place and preserve the cover actuator well after

Disassembling the actuator

All the two side actuators need to be disassembled;

         Remove the drawbench connector from the slot.

And take down the cylinder pin head from the slot.

Assembly:

Follow the opposite sequence of the disassembly procedures.

 

Replacement of charging port cover electric actuator assembly:

Disassembly:

         Disassemble front bumper, Refer to “front

bumper replacement”.

And open charging port cover;

         Remove the drawbench connector from the slot.

And take down the cylinder pin head;

         Disconnect the connector of electric actuator.

         Use cross screwdriver to disassemble the four fixing screws of electric actuator.

Assembly:

Follow the opposite sequence of the disassembly procedures.

Attention

         After the installation is completed, start the vehicle and press the charging port cover starting switch, and confirm that the actuator normally operates and open the charging port cover;

         The electric actuators differentiates the left and right sides, Pay attention to confirm that when installing.

         Confirm the drawbench is clamped into the slot completely when clamping the drawbench,in case of falling off late at work.

 

Replacement of charging port cover mounting bracket:

Disassembly:

         Take down front bumper, Refer to “front bumper

assembly replacement”;

         Disassemble the bracket installed on the front

module with socket spanner

.

Assembly:

Follow the opposite sequence of the disassembly procedures.

Attention

         When mounting the bracket, notice that the left side of the support lower end has a drawbench, and it should be careful not to press it.

 


4Door structure

Door decomposition

Attention

■The doors assembly methods are the same.

■When disassembling and assembling the door assembly, take good guard against the door and body scratch.

After the door assembly is complete,it must to adjust to ensure the door open and close normally,The head of the hinge assembly bolt is also repainted(car body color).

Inspect whether the hinge rotating part exists poor lubrication or not. Apply lubrication grease if necessary.

■Because of the heavy weight of door parts,The disassembly process requires a lot of cooperation with multiplayer.

Replacement of front door stopper:

1) disassembly

①Remove the fixing bolt connecting the body and the stopper with a 12mm socket spanner.

■tightening torque: 16.725.5 N•m

② Remove 2 fixing bolts connecting the door and the stopper with a 10mm socket spanner.

■ Tightening torque:7.811.8 N•m

 

 

 

 

 

 

 

 

 


1)             Assembly

    Follow the opposite sequence of the disassembly procedures.

 

Replacement of front side door hinge assembly

1) disassembly

① Disassemble door stopper, Refer to “door stopper replacement”;

② Remove the fixing bolt connecting the door and the hinge with a 12mm socket spanner.

■ Tightening torque:2935 N•m

 

 

 

 

 

 

 

 

 

 


Attention

■Disassembly should be done in several times. Do not loosen all parts in one time.

■Please disassemble from lower part to upper part.

③ unplug the rubber sleeve of door harness, then unplug the door’s electric connector.

④ lift down vehicle door with assistance of other people.

2) assembly

Follow the opposite sequence of the disassembly sequence.

Attention

  tightening should be done in several times during the installation. Do not tighten all bolts well in one time.

 

    Replacement of front door hinge

    1) disassembly

① Remove the front side door assembly     Refer to “Replacement of front side door assembly”

② Remove the fixing bolt connecting the body and the hinge with a 12mm socket spanner.

■ Tightening torque:2935 N•m

 

 

 

 


 

 

Assembly

 Follow the opposite sequence of the disassembly procedures.

 

Replacement of front door waterproof membrane:

1) disassembly

① Disassemble door inner trim panel.

② Disassemble wire harness fixing buckle.

separate waterproof membrane and take it down.

2) assembly

Follow the opposite sequence of the disassembly procedures.

Attention

■Do not touch the surface of the adhesive to reduce the effect of the reattachment weakening.

■Be careful when taking down the waterproof membrane, so as not to damage the waterproof membrane.

 


Replacement of front door lock assembly:

1)               Disassembly

① Disassemble front door inner trim panel.

② disassemble water-proof membrane

③ Disassemble the front door window guide rail

④ disconnect lock connector.

disassemble the fixing bolt of lock assembly.

⑥ disconnect the connection between door outward rod and lock.

⑦ take out lock assembly(tightening torque 8±1N.m).

2) assembly

Follow the opposite sequence of the disassembly sequence.

Attention

■the parts must be installed on the original position during installation.

■ after assembly, check whether door’s opening and closing are normal, and the locking should be firm If not, please adjust or re-assemble the lock

Replacement of front door lock buckle

1) disassembly

① mark the position of current lock buckle

② disassemble fixing bolt of lock buckle (tightening torque 15.5±2N.m).

③ disassemble lock buckle

2) assembly

Follow the opposite sequence of the disassembly sequence.

Adjustment of front door lock buckle

    ① loosen the buckle’s screw

② move the buckle to the needed direction. Ensure the buckle is in the middle of door lock.

③ tighten the fixing bolt of buckle

④ close door and check whether side difference and clearance meet the demand.

Note:

replacements of components on left and right front door

are the same.

Replacement of inner weather-strip of front side door

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of front side door inner trim panel”.

② pull out one end of the weather-strip,take it down slowly.

 

 

 

Attention

■ Do not exert too much force when disassembling , which may cause parts’ deformation;

2) assembly

① Make the front side door inner weather-strip align to the B column, keep the gap 1~2mm, install the rear end first, and then slowly install the  weather-strip well.

Replacement of outer weather-strip of front door window

1) disassembly

① Descend the door glass to the lower end.

② unscrew the fixing screws of outer weather-strip of front door

 

 

 

 

 

 

 

 

 

 

 


③ Disassemble outer weather-strip of front door

Attention

■ Do not exert too much force when disassembling , which may cause parts’ deformation;

■Check the weather-strip in vision after disassembly,if there is deformation found,please replace it.

2) assembly

① Make the front side door outer weather-strip align to the B column frame, and then slowly install the  weather-strip well from one end.

 

 

 

 

 

 

 


② fasten the fixing screws of outer weather-strip of front side door,tightening torque:35N.m.

 

Replacement of front door window

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of front door waterproof membrane”.

③ disassemble inner weather-strip of front side door. Refer to “Replacement of inner weather-strip of front side door”

④ install the window regulator switch back,lift the window to the appropriate location,

be easy to disassemble the fixing screw for front door window.

⑤ Disassemble the fixing screw for front door window.

⑥ unscrew the fixing bolt of the front door window glass guide rail

⑦ take down the door window glass.

 

2) assembly

① install the window regulator switch back,lift the window to the middle location,be easy to install the glass in the regulator.

② put the window glass in the door,lift the glass to the top.

install the fixing screw,fasten the glass guide rail fixing bolt,tightening torque:9±2N.m.

④ install inner weather-strip of front side door Refer to “inner weather-strip of front side door”

⑤ install waterproof membrane. Refer to “Replacement of front door waterproof membrane”.

Install the front door inner trim panel. Refer to “replacement of front door inner trim panel”.

 

Replacement of front door window glass regulator

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of front door waterproof membrane”.

③ disassemble inner weather-strip of front side door. Refer to “inner weather-strip of front side door”

④ Disassemble window glass Refer to”Replacement of front door window glass”

⑤ disassemble the fixing nuts of glass bracket.

⑥ disassemble the fixing nuts of glass regulator

motor.

⑦ Disconnect the harness connector of the

glass regulator motor.

⑧ Take out the glass regulator.

 

2) assembly

① connect the harness connector of glass regulator, put in glass assembly.

① Install the fixing nuts of front door window glass. Tightening torque: 9 ± 2N.m

③ Install the fixing nuts of front door window regulator motor. Tightening torque: 9±2N.m

③ Install door glass. Refer to”Replacement of front door window glass”

install inner weather-strip of front side door Refer to “Replacement of inner weather-strip of front side door”

⑥ install waterproof membrane. Refer to “Replacement of front door waterproof membrane”.

⑦ Install the front door inner trim panel. Refer to “replacement of front door inner trim panel”.

 

Replacement of front door window glass groove

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of front door waterproof membrane”.

③ disassemble inner weather-strip of front side door. Refer to “inner weather-strip of front side door”

④ Disassemble outer weather-strip of front door window. Refer to “Replacement of outer weather-strip of front door window”

⑤ Disassemble window glass Refer to”Replacement of front door window glass”

Disassemble the front door guide rail

 

 

 

 

 

 

 

 

 

 

 


⑦ Disassemble front door guide rail,quarter window,groove.

Disassemble front door window glass groove.

 

2) assembly

① After preloading the front door guide rail,quarter window and glass regulator,install them on the door.

Install outer weather-strip of front door window. Tightening torque: (35)N.m Refer to “outer weather-strip of front door window”.

③ Install the glass regulator of front side door Refer to “Replacement of front door window glass regulator”. Tightening torque: (711)N.m

③ Install door glass. Refer to”Replacement of front door window glass”

install inner weather-strip of front side door Refer to “Replacement of inner weather-strip of front side door”

⑥ install waterproof membrane. Refer to “Replacement of front door waterproof membrane”.

⑦ Install the door inner trim panel. Refer to “replacement of front door inner trim panel”.

 

Replacement of front door window glass lower guide rail

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of front door waterproof membrane”.

③ disassemble inner weather-strip of front side door. Refer to “inner weather-strip of front side door”

④ Disassemble outer weather-strip of front door window. Refer to “Replacement of outer weather-strip of front door window”

Disassemble window glass Refer to”Replacement of front door window glass”

⑦ Pull out the lower guide rail groove.

⑧ loosen the fixing bolt of lower guide rail,take down the guide rail

             

 

 

 

 

 

 

 


2) assembly

install the guide rail,tighten the fixing bolt,tightening torque is (610)N.m

install front door window glass regulator groove,install the two connecting feet first

③ Install the glass regulator of front side door Refer to “Replacement of front door window glass regulator”. Tightening torque: (711)N.m

③ Install door glass. Refer to”Replacement of front door window glass”

Install outer weather-strip of front door window. Tightening torque: (35)N.m Refer to “outer weather-strip of front door window”.

install inner weather-strip of front side door Refer to “Replacement of inner weather-strip of front side door”

⑦ install waterproof membrane. Refer to “Replacement of front door waterproof membrane”.

    ⑧ Install the front door inner trim panel. Refer to “replacement of front door inner trim panel”.

Replacement of rear door stopper

1) disassembly

①Remove the fixing bolt connecting the body and the stopper with a 12mm socket spanner.

■tightening torque: 16.725.5 N•m

② Remove 2 fixing bolts connecting the door and the stopper with a 10mm socket spanner.

■ Tightening torque:7.811.8 N•m

2) assembly

    Follow the opposite sequence of the disassembly procedures.

 

Replacement of rear side door hinge assembly

1) disassembly

① Disassemble door stopper, Refer to “door stopper replacement”;

② Remove the fixing bolt connecting the door and the hinge with a 12mm socket spanner.

■Tightening torque:2935 N•m

 

 

 

 

 

 

 

Attention

■Disassembly should be done in several times. Do not loosen all parts in one time.

■Please disassemble from lower part to upper part.

③ unplug the rubber sleeve of door harness, then unplug the door’s electric connector.

④ lift down vehicle door with assistance of other people.

2) assembly

Follow the opposite sequence of the disassembly sequence.

Attention

  tightening should be done in several times during the installation. Do not tighten all bolts well in one time.

 

    Replacement of rear door hinge

    1) disassembly

① Remove the front side door assembly     Refer to “Replacement of front side door assembly”

② Remove the fixing bolt connecting the body and the hinge with a 12mm socket spanner.

Tightening torque:2935 N•m

 

 

 

 

 

Assembly

 Follow the opposite sequence of the disassembly procedures.

 

Replacement of rear door waterproof membrane:

1) disassembly

① Disassemble rear door inner trim panel.

② Disassemble wire harness fixing buckle.

③ separate waterproof membrane and take it down.

    2) assembly

Follow the opposite sequence of the disassembly procedures.

Attention

■When assembling the waterproof membrane, the waterproof membrane should not be allowed to cover the mounting hole of the door trim panel.

■Do not touch the surface of the adhesive to reduce the effect of the reattachment weakening.

 

 

Replacement of rear door lock assembly

1) disassembly

① Disassemble rear door inner trim panel.

disassemble water-proof membrane

Pull out the connector

④ Pull out the lower guide rail groove.

⑤ disassemble glass guide rail

disassemble the fixing bolt of lock assembly.

⑦ disconnect the connection between door outward rod and lock.

⑧ pull out lock body assembly

2) assembly

Follow the opposite sequence of the disassembly procedures.

Note

Hint: replacement of components on left and right rear door are the same. Please lift the glass to the highest point before disassembling.

 

Replacement of inner weather-strip of rear side door

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of rear front side door inner trim panel”.

② pull out one end of the weather-strip,take it down slowly.

 

 

 

 

 

 

 

Attention

■ Do not exert too much force when disassembling , which may cause parts’ deformation;

2) assembly

① Make the rear side door inner weather-strip align to the B column, keep the gap 1~2mm, install the front end first, and then slowly install the  weather-strip well.

 

Replacement of outer weather-strip of rear door window

1) disassembly

① Descend the door glass to the lower end.

② unscrew the two fixing screws of outer weather-strip of  door

③ Disassemble outer weather-strip of rear door

Attention

■ Do not exert too much force when disassembling , which may cause parts’ deformation;

2) assembly

① Make the front side door outer weather-strip align to the B column frame, and then slowly install the  weather-strip well from one end.

 

 

 

 

 

    ② fasten the fixing screws of outer weather-strip of rear side door,tightening torque:35N.m.

 

Replacement of rear door window

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of rear door waterproof membrane”.

③ Disassemble outer and inner weather-strip of rear side door Refer to “Replacement of inner and outer weather-strip of rear side door”

④ install the window regulator switch back,lift the window to the appropriate location,be easy to disassemble the fixing screw of rear door window glass.

⑤ Disassemble the fixing screw of rear door window.

 

 

 

 

 

 

 

 

 


    ⑥ Disassemble the fixing screw of rear door window glass lower guide rail.

⑦ take down the door window glass.

2) assembly procedures:

① install the window regulator switch back,lift the window to the appropriate location,be easy to install the fixing screw of door window glass.

② put the window glass in the door,align to the mounting hole.

install the fixing screw of door window glass,tightening torque:(711)N.m.

install lower fixing bolt of the rear guide rail,tightening torque is (610)N.m

install inner weather-strip of rear side door Refer to “Replacement of inner weather-strip of rear side door”

⑥ install waterproof membrane. Refer to “Replacement of rear door waterproof membrane”.

⑦ Install the front door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

 

Replacement of rear door window glass regulator

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of rear door waterproof membrane”.

③ disassemble inner and outer weather-strip of rear side door. Refer to “inner and outer weather-strip of rear side door”

④ Disassemble window glass Refer to”Replacement of rear door window glass”

⑤ Disconnect the harness connector of the glass regulator motor.

⑥ disassemble the fixing nuts of glass bracket.

⑦ disassemble the fixing nuts of glass regulator motor.

⑧ Take out the glass regulator.

2) assembly

① put glass regulator in,install fixing nuts of rear door window glass bracket. Tightening torque: (711)N.m

Install the fixing nuts of rear door window regulator motor. Tightening torque: (711)N.m

Install rear door window glass. Refer to”Replacement of rear door window glass”

④ connect the harness connector of rear door window glass regulator.

⑤ install waterproof membrane. Refer to “Replacement of rear door waterproof membrane”.

⑥  install inner and outer weather-strip of rear side door Refer to “Replacement of inner and outer weather-strip of rear side door”

⑦ Install the front door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

 

Replacement of rear door window glass groove

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of rear door waterproof membrane”.

③ disassemble inner weather-strip of rear side door. Refer to “Replacement of inner weather-strip of rear side door”

④ Disassemble window glass Refer to”Replacement of rear door window glass”

⑤ Disassemble outer weather-strip of rear door window. Refer to “Replacement of outer weather-strip of rear door window”

Disassemble rear door window glass groove.

 

 

 

 

 

 

 

 


2) assembly

① install rear door window glass regulator groove,install the two connecting feet first

Install door widow glass. Refer to”Replacement of rear door window glass”

③ install inner weather-strip of rear side door. Refer to “Replacement of inner weather-strip of rear side door”

④ Install outer weather-strip of front door window. Tightening torque: (35)N.m Refer to “outer weather-strip of rear door window”

⑤ install waterproof membrane. Refer to “Replacement of rear door waterproof membrane”.

Install the front door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

Replacement of rear door window glass lower guide rail

1) disassembly

① Disassemble door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

② disassemble water-proof membrane Refer to “Replacement of rear door waterproof membrane”.

 

 

③ install glass regulator back,lift the glass to the top.

 

④ Pull down the lower guide rail glass

groove.

⑤ loosen the two fixing bolts of lower

guide rail,take down the guide rail

 

 

 

 

           

2) assembly

① Install lower guide rail,fasten the upper fixing bolt,don’t fasten the lower fixing bolt temporarily. Tightening torque: (610)N.m

install rear door window glass regulator groove,install the two connecting feet first

③ Install door window glass. Refer to”Replacement of rear door window glass”

④ fasten the lower fixing bolt of guide rail. Tightening torque: (610)N.m

install inner weather-strip of rear side door Refer to “Replacement of inner weather-strip of rear side door”

Install outer weather-strip of front door window. Tightening torque: (35)N.m Refer to “outer weather-strip of rear door window”

⑦ install waterproof membrane. Refer to “Replacement of rear door waterproof membrane”.

⑧ Install the front door inner trim panel. Refer to “replacement of rear front door inner trim panel”.

Replacement of door electric window anti-pinch controller

1) Disassembly procedures

① Disassemble the auxiliary dashboard,refer to “auxiliary dashboard”.

② disconnect the connector between window anti-pinch controller and the wire harness.

③ loosen the four fixing bolts of window anti-pinch controller,take down the controller.

2) Disassembly procedures

① put in  window anti-pinch controller,fasten the four mounting bolts,tightening torque7~11N.m.

② connect the two connectors of window anti-pinch controller.

③ Install the auxiliary dashboard.