Lighting system

Safety Precaution

Precaution of electric technician  who use Medical Electronic Equipment

Inspection of key points before the maintenance

Precautions of auxiliary restraint system "airbag" and "seat belt pretension"

Precautions of removing the 12V battery

Matters needing attention

Precautions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Precaution

Precaution of electric technician  who use Medical Electronic Equipment

Prohibit Operation

Warning:

●         Strong magnetic components have been assembled on this vehicle

●         Technicians shouldn't operate electronic pacemaker or other medical electronic devices in this vehicle, or the functions of medical devices may be affected by strong magnetic components.

Precautions for normal charging

Warning:

●         If a technician uses a medical electric device such as an implantable cardiac pacemaker or a

heart pacemaker/defibrillator, the effects of the devices must be checked  before starting the charge operation.

●         If a technician using a medical electric device such as implantable cardiac

pacemaker or an implantable heart pacemaker defibrillator .he must not enter the vehicle compartment (including luggage room) during normal charge operation.

Communication equipment operation precautions

●         If the technician uses medical electronic devices such as  cardiac pacemaker, cardioverter or defibrillator and other medical electronic equipment, please keep enough distance with the communication devices.

●         The electromagnetic wave of the remote intelligent terminal may affect the function of the medical device such as cardiac pacemaker, cardioverter, defibrillator and other medical electronic devices.

●         If the technician uses the medical device such as  cardiac pacemaker, multiplexer, defibrillator and other medical electronic equipment, the electromagnetic wave of the remote intelligent terminal may affect the function of the device. The possible effect of the remote intelligent terminal on the medical electronic devices must be checked by the manufactures of the medical electronic devices  .

Inspection of key points before the maintenance

The high-voltage system may automatically operate. Please confirm the remote air conditioning and fixed-time charging haven’t been set before the maintenance.

Attention：

If remote air-conditioning or fixed-time charging is set, the high voltage system will run automatically even the switch is off.

Precautions of auxiliary restraint system "airbag" and "seat belt pretension"

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual front air bags. Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual.

Warning:

Always observe the following items for preventing accidental activation:

●         To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized JAC dealer.

●         Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG”.

●         Do not use any electrical test devices to test any circuit of the auxiliary restraint system unless these tests are in the instructions described in the service manual. The wire harness and connectors of the auxiliary restraint system should adopt to yellow or orange color.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

●         When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the power switch ON, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious

injury.

●         When using  power tools or a hammer, turn the key in the "LOCK" position, unplug the cathode of 12V lead-acid battery and wait at least 1 minute for maintenance.

Precautions of removing the 12V battery

When removing the 12V battery, turn the power switch to “ON”, and then to “OFF”.

Note:

●         The automatic 12V battery charge function may start even when the power switch is in “LOCK”state.

●         The automatic 12V battery charge control does not start within approximately one hour when the power switch is turned ON/OFF.

 

Matters needing attention

●         Before the repairing which no need the power: rotate the key to LOCK gear and disconnect the 12V battery negative.

●         After disconnect the 12V battery negative, the memory of radio and other control devices will be cleared.

●         Replace new oil seal, gasket,gasket ring,O-type ring,lock washer,cotter pins,self-locking nuts and other parts.

●         Place the removed parts in order and according to the positions as they are assembled .

●         If necessary, use approved binders, sealants or equivalent products.

●         For safe and efficient repair work, you should use hand tools, power tools (disassembly only) and special tools.

●         Before repairing the vehicle:

Cover the fender, interior and carpet with a suitable cover. Be careful do not scratch the paintwork with keys, buttons or something like this.

 

 

Precautions

●         Strictly compliance with airbag system operation  matters needing attention, otherwise it will cause vehicle damage and personal injury.

●         The battery negative terminal must be removed before removing the wire harness and connectors, and waiting for at least 1min, otherwise it will cause damage to the vehicle.

●         When removing and installing components, protect the parts to be removed with cloth to prevent damage.

●         Remove the metal clips from the decoration, wrapped flat screwdriver blade with cloth.

●         Be careful not to damage the body parts.

●         Ensure the clip  firmly installed in the hole on the vehicle body when install body trim parts, and then carefully to press them into body.

●         Some components need two persons to operate when one person can not complete the assembly and disassembly to prevent falling.

●         Don't force too much when assembly and disassembly some parts, otherwise may cause the deformation of the part.

 

 

 

 

 

 

 

 

 

 

 

1. Outline

 

(1) structure summary

 

Internal lighting parts location map

 

  1. front roof lamp   2. Trunk lamp

 

 

 

 

 

External lighting parts location map

 

1.                   Front left fog light	2.Left daytime traffic light	3.Left front combination lamp
4.Front right fog light	5.Right daytime traffic light	6.Right front combination lamp
7.Right rear circumference combination lamp	8.Right rear door combination lamp	9.High position brake lamp
10.Left rear circumference combination lamp	11.Left rear door combination lamp	12.Left reversing lamp
13.Right reflector	14.Right reversing lamp	15.License plate lamp
16.Rear fog light	17.Left reflector

 

 

(2) the working principle

 

Schematic diagram of electrical appliances (without CAN models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Schematic diagram of electrics(with CAN models)

 

 

 

(3) technical parameters

Serial No.	Name	Bulb type	Power	Lighting color
1	High-beam lamp	H7	2×55W	White
2	Low beam light	H7	2×55W	White
3	Front turn signal lamp	PY21W	2×21W	Amber
4	Front position light	W5W	2×5W	White
5	Front fog lamp	H8	2×35W	White
6	daytime running lights	LED	2×5.6W	White
7	Rear position light/brake light	P21/5W	2×21W+2×5W	Red
8	Rear turn signal	P21W	2×21W	Amber
9	Rear position light	W5W	2×5W	White
10	Rear fog lamps	LED	5.6W	Red
11	back-up lamp	P21W	2×21W	White
12	License plate lamp	W5W	2×5W	White
13	Braking lamp (high level)	LED	1.7W	Red
14	Front roof light	C10W	2×10W	White
15	Luggage compartment lamp	KHA	5W	White

(4) Torque parameters

Serial No.	Items	Torque （N.m）
1	Front combination lamp fixing bolt	3~5
2	Front fog lamp fixing screws	1~3
3	daytime running lights	1~3

 

(5) Maintenance Precautions

 

1. Disconnect the negative terminal of the battery and wait for at least 1 min before removing the electrical harness connector, otherwise damage to the vehicle may occur.

2. When removing and installing components, use cloth to protect the parts to be removed from damage.

Remove the metal clip from the trim cover the screwdriver blade with cloth. Be careful not to damage the body components;

4. During disassembly of some components, if one person can not complete the work, you need two people to operate, so as not to fall down.

5. Do not exert too much force when disassembling and assembling some accessories, because the parts may be deformed.

6. Do not remove the lamp and the back cover from the lamp body for too long time, as dust, moisture, smoke, etc may enter into the lamp and affect lamp performance. Install a new lamp immediately after removing the lamp in the front combination lamp reflector.

7. The front combination lamp is semi-enclosed, use a replaceable halogen bulb. Replacement of light bulb can be carried out in the engine compartment, but it is recommended to replace it after disassembly;

8. When operating the lamp, only hold the bulb's plastic seat, and do not touch the glass cover.

9. Do not shake or turn the lamp during disassembly.

2. The fault diagnosis

(1) Troubleshooting Table

Number	faults phenomena	Cause Analysis	Solutions	Remark
1	Headlamps, fog lights, turn signals do not work	Bulb filament blown	Replace the lamp
		Fuse blown	Replace the fuse.
		Power fails, harness connector loose	Repair circuit fault
		Relay does not work	Replace the relay
		Light switch does not work	Change the light switch
		Light switch circuit failure	Repair light switch circuit fault
		BCM fault	Replace the BCM
2	Reversing light does not work	Reversing light fuse blown	Replace the fuse.
		Reversing light switch is not installed correctly	Adjust the installation of reversing light switch
		Reversing light switch is damaged	Replace the reversing light switch
		Reversing light filament blown	Replace the lamp
3	Brake light does not work	Brake lamp fuse blown	Replace the brake light fuse
		Brake light switch installed incorrectly	Adjust and install brake light switch
		Brake light switch damage	Replace the brake light switch
		Brake light bulb filament blown	Replace the lamp

(2) lighting system fuse, relay and wiring connector list

Serial No.	Lighting	Fuse	Relay	Wire harness connector and PIN foot
1	Left low beam light	IF16 20A	IR03	E05-8
2	Right low beam			E20-8
3	Left high beam	IF17 15A	IR04	E05-10
4	Right high beam			E20-10
5	Left front position light	IF04 10A	IR08	E05-7
6	Lfet rear position light			E09-6
7	Left front inside position light			T12-1
8	Left License plate lamp			RB02-1
9	Right front position light	IF04 10A		E20-7
10	Right rear position light			F28-6
11	Right rear inside position light			T17-1
12	Right License plate lamp			RB05-1
13	Left front turn signal light	\	\	E05-2
14	Left turn signal			D02-1
15	Right rear turn signal			F09-4
16	Right front turn signal light			E20-2
17	Right turn signal			D11-1
18	Right rear turn signal			F28-4
19	back-up lamp	IF20 10A	\	RB01-1/RB08-1
20	back-up lamp switch			C24
21	Left brake light	\	\	F09-5
22	Right brake light			F28-5
23	Braking lamp (high level)			T01-1
24	Brake light switch	\	\	E11
25	Left front fog lamp	IF07 15A	IR10	E03-1
26	Right front fog lamp			E23-1
27	Rear fog lamps	IF38 10A	IR09	RB04-1

 

 

 

 

(3) the fault diagnosis flow chart

Headlamps, fog lights, turn signals do not work

 

 

Steps	Checking content	Solution	Decision specification	Next step
				Yes	No
1	Confirm the fault phenomenon	Ignition switch placed in the appropriate location, light switch move to the corresponding position.	Is the corresponding light on?	Next step	Turn to step 3
2	Check for intermittent failure	Check and handle the loose situation of related harness connector
3	Check the related lamp fuse	Remove related light fuse	Whether the fuse is burnt-out?	Replace the fuse, turn to next step	Turn to step 5
4	Check if the fault is eliminated after changing fuse	Put the light switch to the corresponding gear.	Is the corresponding light on?	Faults exclusion	Next step
5	Check the related lamp filament	Remove the related lamp bulb and check the filament.	Is the filament blown?	Replace the related lamp bulb,turn to next step	Turn to step 7
6	Replace the lamp bulb, and check whether the fault has been eliminated	Put the light switch to the corresponding gear.	Is the corresponding light on?	Faults exclusion	Next step
7	Check the power of the corresponding lamp	Use a multimeter to measure the voltage between the corresponding harness connector terminals and the ground.	Voltage Standard: 11 ~ 14 V voltage is within the standard?	Next step	Turn to step 9
8	Check the corresponding lamp ground circuit	Use a multimeter to measure the resistance between the corresponding harness connector terminals and reliably.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
9	Check the output voltage of related lamp relay	Use a multimeter to measure the voltage between the corresponding harness connector terminals and the ground.	Voltage Standard: 11 ~ 14 V voltage is within the standard?	Next step	Turn to step 11
10	Check the circuit between the corresponding light harness connector and relay.	Use a multimeter to measure the resistance between the corresponding harness connector terminals and electrical equipment.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
11	Check the input power of corresponding relay	Use a multimeter to measure the voltage between the corresponding harness connector terminals and the ground.	Voltage Standard: 11 ~ 14 V voltage is within the standard?	Next step	Repair or replace the electrical box
12	Replace the corresponding relay, check if the fault is eliminated?	Put the light switch to the corresponding gear.	Is the corresponding light on?	Faults exclusion	Next step
13	Check the wiring between the relay and BCM	Use the multimeter to measure the resistance of the circuit between the corresponding relay and the terminals of the BCM harness connector.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
14	Check the line between  light switch and BCM	Use the multimeter to measure the resistance between the light switch and the corresponding terminal of the BCM harness connector.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
15	Replace the light switch, check if the fault is eliminated?	Replace the light switch, put the light switch to the corresponding gear.	Is the corresponding light on?	Faults exclusion	Next step
16	Replace BCM and check whether the failure is solved	Replace BCM, Put the light switch to the corresponding gear.	Is the corresponding light on?	Faults exclusion

 

 

Reversing light does not work

Steps	Checking content	Solution	Decision specification	Next step
				Yes	No
1	Confirm the fault phenomenon	Put the ignition switch to “ON” and put the gear in reverse.	If the back up light is lit?	Next step	Turn to step 3
2	Check for intermittent failure	Check and handle the loose situation of related harness connector
3	Check the reversing lamp fuse	Remove the backup lamp fuse.	Is the fuse blown?	Replace the fuse, turn to next step	Turn to step 5
4	Check if the fault is eliminated after changing fuse	Put the ignition switch to “ON” and put the gear in reverse.	If the back up light is lit?	Faults exclusion	Next step
5	Check the reversing light bulb	Remove the reversing lamp and check the filament.	Is the filament blown?	Replace the reversing lamp bulb,turn to next step	Turn to step 7
6	Check if the fault is removed after replacing the reversing light bulb	Put the ignition switch to “ON” and put the gear in reverse.	If the back up light is lit?	Faults exclusion	Next step
7	Check the reversing light power	Use a multimeter to measure the voltage between the reverse light harness connector related terminals and ground.	Voltage Standard: 11 ~ 14 V voltage is within the standard?	Next step	Turn to step 9
8	Check the reversing light ground line	Use a multimeter to measure the resistance between the reverse light harness connector related terminals and ground.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
9	Check the circuit between the reversing light and reversing light switch.	Use a multimeter to measure the resistance between the reverse light harness connector related terminals and recersing light switch.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
10	Check the circuit between the reversing light switch and the reversing light fuse.	Use multimeter to measure resistance between the reversing light switch harness connector related terminal and the reversing light fuse.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
11	Replace the reverse lamp switch and check whether the failure has been eliminated.	Replace the reversing light switch, place the ignition switch to “ON” position and the gear in the reverse gear.	If the back up light is lit?	Faults exclusion

 

 

 

 

 

 

 

 

 

 

Brake light does not work

Steps	Checking content	Solution	Decision specification	Next step
				Yes	No
1	Confirm the fault phenomenon	Turn the ignition switch OFF and depress the brake pedal.	Whether the brake light is on.	Handle intermittent problems and go to the next step	Turn to step 3
2	Check for intermittent failure	Check and handle the loose situation of related harness connector
3	Check the brake light fuse	Remove the brake light fuse.	Is the fuse blown?	Replace the braking light fuse, turn to next step	Turn to step 5
4	Check if the fault is eliminated after changing fuse	Turn the ignition switch OFF and depress the brake pedal.	Whether the brake light is on.	Faults exclusion	Next step
5	Check the brake light bulb	Remove the braking lamp bulb and check the filament.	Is the filament blown?	Replace Brake lamp bulb	Turn to step 7
6	After replacing the braking lamp bulb, and check whether the fault has been eliminated	Replace the braking lamp bulb, turn the ignition switch to OFF, and press the brake pedal.	Whether the brake light is on.	Faults exclusion	Next step
7	Check the brake light power	Press the brake pedal and measure the voltage between the brake light harness connector related terminals and ground.	Voltage Standard: 11 ~ 14 V voltage is within the standard?	Next step	Turn to step 9
8	Check the brake light ground line	Measure the resistance between the brake light harness connector related terminals and ground.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
9	Check the circuit between the brake light and the brake light switch.	Measure the resistance between the brake light harness connector related terminals and brake light switch.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
10	Check the circuit between the brake light switch and the brake light fuse.	Measure the resistance between the brake light switch connector and the brake light fuse.	Standard resistance: less than 1Ω, resistance meets the standard?	Next step	Repair or replace the wiring harness
11	Replace the brake lamp switch and check whether the failure has been eliminated.	Replace the brake light switch, turn the ignition switch to OFF position and the gear into the reverse gear.	Whether the brake light is on.	Faults exclusion

3、Disassembly and Assembly

Front combination lamp assembly

 

(1) disassembly

 

     1. open the front cabin cover.

     2.  Disconnect the negative harness of the battery

refer to the disconnection and connection of the battery

cable

     3. Disassemble Front cabin front cover,  refer to

front cabin front cover

     4. Disassemble Front Wheel cover   refer to front

wheel cover

     5. disassemble front bumper upper cover

     6. Disassemble front bumper assembly

     7.Remove the front combination lamp assembly

 1). Disconnect front combination  lamp assembly harness connector①.

          2). Disassemble the 4 fixing bolts② of front combination lamp

          3) Remove the front combination lamp assembly.

 

 

 

 

(2). installation

 

    Install the front combination lamp assembly

 1) Put front combination lamp assemble to the installation position,  fasten 4 fixing bolts.

       △Attention         

       It is a must to fasten in opposite order with disassemble.

       Tightening torque 3~3 N·m

       2). Connect front combination lamp assembly harness connector.

   2. Install front bumper assembly

   3. Install front bumper upper cover

   4. Install front wheel cover

   5. Install Front cabin front cover

   Connect the battery negative cable.

   7. Close front cabin cover.

 

(3) Adjustment

 

   1. Adjust front combination light lighting

      1). Confirm that all tires are under normal pressure.

      2) Place the vehicle and tester on the same flat surface.

      3) Verify that the vehicle is empty except for the driver (or placing equivalent weight at the driver's seat).

      4) Turn on the front combination lamp low beam light.

     5) Adjust the light with the adjusting screw.

6). There is a dimming point of low beam and high beam adjusting up and down, height of the low beam, high beam can be adjusted up and down; There is a dimming point of high beam, low beam left and right adjustment, height of the low beam, high beam can be adjusted left and right. If repairs were made to the front of the vehicle body and / or the front combination lamp assembly was replaced, check the light and adjust it in place with the light detector.

     7). Follow the light meter until it is adjusted.

 

Front fog lamp assembly

 

(1) disassembly

 

1. open the front cabin cover.

2.  Disconnect the negative harness of the battery   

refer to the disconnection and connection of the battery

cable

3.           Disassemble Front Wheel cover   refer to front wheel

        cover

4. Remove Front fog lamp assembly

1). Disconnect front fog lamp assemble harness

connector.

2)    . Remove the 4 fixing screws of the front fog assembly

          and front bumper.

3). Remove the front fog lamp assembly.

 

(2) installation

 

Install the front fog lamp assembly

 1) . Put front fog lamp assemble to the installation

position,  fasten 4 fixing bolts.

Tightening torque 1~3 N·m.

2)    . Connect front fog lamp assembly harness

          connector.

 

 

2. Install front wheel cover

Connect the battery negative cable.

4. Close front cabin cover.

 

 

(3) Adjustment

 

1. Adjust front fog lamp lighting

△ Note that the front fog light beam must be adjusted to provide the correct road lighting.

△ Note Mounting the new fog lamp assembly, or repairing vehicle’s front side may disturb the front fog lamp mounting bracket. Therefore, be sure to check the beam adjustment for the front fog lamp.

△ Note that the front fog lamp assembly beam can not be adjusted horizontally.

1). To ensure the accurate adjustment of the vertical beam of the front fog lamp, first prepare the vehicle according to the following steps.

·If other maintenance has been done to the vehicle,  should confirm that all parts of the vehicle are in place first.

· Make sure the fuel is at full capacity or slightly lower.     

· Put the vehicle on the ground level from the target screen 1.52m.        

· Stop all other operations on the vehicle.                         

· Shake the vehicle suspension in place.

· Cover the front combination light when adjusting the fog light beam.

2). light the front fog lamp.

3). Insert the cross screwdriver through the space below the front bumper to access the vertical adjusting screw of the fog lamp.

4). Adjust the fog lamp up and down so that the top of the highlight area is 102mm lower the horizontal center line(2). The range on the targeted screen is 0mm (3) under the horizontal center line (5).

5). Turn off the front fog lamps

 

daytime running lights

 

(1) Disassembly

      1. Open the front cabin cover.

      2. Disconnect the negative harness of the battery  

refer to the disconnection and connection of the battery cable

      3. Disassemble Front Wheel cover   refer to front

wheel cover

      4. Disassemble daytime running lights assembly

1). Disconnect daytime running lights assembly harness connector.

2). Remove the 3 fixing screws of the daytime running lights assembly and front bumper.

3). Remove daytime running lights assembly

 

 

 

(2) Installation

 

      1. Install daytime running lights assembly

 1) . Put daytime running lights assemble to the

installation position,  fasten 3 fixing bolts.

Tightening torque 1~3 N·m.

2)    . Connect daytime running lights assembly harness

connector.

 

 

 

 

 

 

 

 

 

     2. Install front wheel cover

     Connect the battery negative cable.

     4. Close front cabin cover.

Rear side body combination lamp assembly

 

 (1) Disassembly

 

   1. Open the tailgate

   2. Open the front cabin cover.

   3. Disconnect the negative cable of the battery refer to the

disconnection and connection of the battery cable

   4. Remove Rear side body combination lamp assembly

      1). Remove 2 fixing bolts of rear combination lamp assemble.

      2). Move back the rear side body combination lamp assembly,

disconnect harness connector.

      3). Remove Rear side body combination lamp assembly.

 

 

 

(2) Installation

 

1. Install rear side body combination lamp assembly

1).  Connect rear side body combination lamp assembly harness connector, install rear side body combination lamp assembly.

 

 

 

 

 

 

 

 

 

 

 

            2). Fasten 2 fixing bolts of rear side body combination lamp assembly.

 

 

△ Note    Check if the rear side body combination lamp is good before installation, no damage is allowed during installation to the rear side body combination lamp. Check if the rear side body combination lamp is good after installation, if the space between it and the car body is appropriate, re-installation is necessary if there is any problem.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Close tailgate

3. Connect the battery negative cable.

4. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tailgate combination lamp assembly

 

(1) Disassembly

 

1. Open the tailgate

 

2. Open the front cabin cover.

3. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

4. Disassemble tailgate combination lamp assembly

1). Pry out the rear lights repair cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

2). Remove 3 fixing bolts① of rear combination lamp assemble.

3). Disconnect the tail door combination lamp harness connector②.

4. Remove tailgate combination lamp assembly.       

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) Installation

 

 1.Install tailgate combination lamp assembly

1). Put the tailgate combination lamp assembly into installation position, fasten 3 fixing bolts① of rear combination lamp assembly.

2). Connect the tail door combination lamp harness connector②.

 

 

 

 

 

 

 

       3). Install the rear lights repair cover.

△ Note    Check if the tailgate combination lamp is good before installation, no damage is allowed during installation to the tailgate combination lamp. Check if the tailgate combination lamp is good after installation, if the space between it and the car body is appropriate, re-installation is necessary if there is any problem.

 

 

 

 

Braking lamp (high level)

 

(1) Disassembly

 

1. Open the tailgate

2. Open the front cabin cover.

3. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

 

4. Disassemble empennage and brake light assembly

1).  Remove 5 rubber caps.

 

 

 

 

 

 

 

 

 

 

 

 

 

2). Pull out the wash hose cover②, disconnect washing hose and car body water hose.

3). Remove 5 fixing bolts③.

 

 

 

 

 

 

 

 

4). Disconnect the harness of high mounted braking lamp①.

 

 

       5). Remove empennage and brake light assembly.

 

 

 

 

 

5. Disassemble high mounted brake lamp

 1). Remove 3 bolts holding the high mounted brake light and lamp cover.

 

 

 

 

 

 

2). Disconnect rear window water pipe① and rear window nozzle②.

3). Unplug the rear window nozzle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) Installation

 

1. Install high mounted brake lamp

 1). Install rear window nozzle②, connect rear window water pipe①.

                                                                                                                                                                               

 

 

 

 

 

 

 

 

 

 

 

 

2). Install high mounted brake light, fasten 3 bolts fixing lamp cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Install empennage and brake light assembly

1). Put the empennage at the installation position, connect high mounted brake light assembly①.

2). Fasten 5 fixing bolts③.

3) Connect rear washing pipe and car body water pipe②, install water pipe cover.

 

 

 

 

 

 

 

 

                    

      

 

 

 

 

 

       4). Install 5 caps.

 

 

 

    3. Close tailgate

    Connect the battery negative cable.

    5. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

License plate lamp assembly

 

(1) Disassembly

 

     1. Open the front cabin cover.

     2. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

     Remove the license plate light assembly

     1). Pry open license plate light assembly.

 

 

 

 

 

 

 

 

 

 

 

 

2). Disconnect the license plate lamp harness connector and remove the license plate lamp assembly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3). Screw off license plate lamp base.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4). Unplug license plate lamp bulb.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) inspection

 

1. Check license plate lamp

1).Check if license plate lamp filament is blown.

 

(3) Installation

 

Attention

Install license plate light assembly

1). Screw on license plate lamp bulb.

 

 

 

 

 

 

 

 

 

 

 

 

2). Install license plate lamp base.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3). Connect license plate lamp assembly harness connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4). Press the license plate lamp assembly into the mounting hole and ensure it in place.

△ Note   Check if bulb is good before installing, should aligning the mounting hole and install in place.

       Connect the battery negative cable.

       3. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front roof light assembly

 

(1) Disassembly

 

1. Open the front cabin cover.

2. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

Remove Front roof light assembly

 1). Install the front light assembly.

 

 

 

 

 

 

 

 

 

 

 

 

2). Remove 2 bulbs of front roof lamp①.

 3). Disassemble the 2 fixing bolts② of front roof lamp.

 

                                                                                                                                                                

 

 

 

 

4). Disconnect the harness connector of front roof lamp assembly, and remove the front roof lamp assembly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 (2) Inspection

 

 

1. Check front roof lamp

1).Check if front roof lamp filament is blown.

 

(3) Installation

 

Install the front light assembly

1). Connect front roof lamp assembly harness connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

2). Turn front roof lamp① into mounting hole and ensure installation in place.

 3). Fasten 2 fixing bolts② of front roof lamp.                         

4). Install the front light assembly cover and ensure installation in place.

△ Note  Check if bulb is good before installation, and make sure bulb installed correctly. After installation, check whether it is within the requirements.

 

 

 

 

 

 

Connect the battery negative cable.

3. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Luggage compartment lamp

 

(1) Disassembly

 

1. Open the tailgate

2. Open the front cabin cover.

3. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

4. Disassemble the trunk lamp

1). Pry out the trunk lamp.

 

 

 

 

 

 

 

 

 

 

 

 

2). Disconnect trunk lamp harness connector.

3). Disassemble the trunk bulb.

 

 

 

 

 

 

 

 

 

 

 

 

(2) inspection

 

1. Check trunk lamp

   1).Check if trunk lamp filament is blown.

 

 

(3) Installation

 

1. Install the trunk lamp

   1). Install the trunk bulb.

 2). Connect trunk lamp harness connector.

   3). Press the trunk lamp into the mounting hole and

ensure it in place.

 

 

 

 

 

 

 

 

 

 

 

2. Close tailgate

Connect the battery negative cable.

4. Close front cabin cover.

 

Rear reflector assembly

 

(1) Disassembly

 

1. Open the tailgate

2. Open the front cabin cover.

3.  Disconnect the negative harness of the battery

refer to the disconnection and connection of the battery

cable

4.     Disassemble rear side body combination lamp

          assembly, refer to rear side body combination lamp

          assembly

5.    Remove the Rear bumper assembly

          Refer to the rear bumper assembly

6. Disassemble rear reflector assembly

 

7. Disassemble rear reflector assembly

   1). Remove the 2 fixing screws of rear reflector assembly.

   2). Remove rear reflector assembly.

 

 

 

(2) Installation

 

1. Install rear reflector assembly

 1). Put the rear reflector assembly in installation position, fasten  2 fixing screws.

△ Note  Check if reflector is good before installation. Do not damage the reflector during installation. After installation, check if the reflector installation is in place, if the gap with bumper is appropriate, if not in place or inappropriate, reinstall it.

 

 

 

 

 

 

 

 

Install rear bumper assembly

3. Install rear side body combination lamp assembly

4. Close tailgate

Connect the battery negative cable.

6. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reverse lamp assembly

 

(1) Disassembly

 

1. Open the tailgate

2. Open the front cabin cover.

3. Disconnect the negative cable of the battery   refer to the disconnection and connection of the battery cable

4.  Disassemble rear side body combination lamp assembly, refer to rear side body combination lamp assembly

5. Remove the Rear bumper assembly   Refer to the rear bumper assembly

 

6. Disassemble reverse lamp assembly

 1). Disconnect reverse lamp assembly harness connector.

2). Remove 3 fixing screws of rear reverse lamp assembly.

3). Remove rear reverse lamp assembly.

 

 

 

 

 

 

 

 

 

 

(2) Installation

 

1. Assemble rear reverse lamp assembly

 

 

 

1). Put the rear reverse lamp assembly in installation position, fasten 3 fixing screws.

2). Connect rear reverse lamp assembly harness connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

△Attention

Check the rear reverse lamp is intact before installation. Damage to rear reverse lamp is not allowed during installation. After installation, check if the rear reverse lamp installation is in place, if the gap with bumper is appropriate, if not in place or inappropriate, reinstall it.

 

 

 

 

 

Install rear bumper assembly

3. Install rear side body combination lamp assembly

4. Close tailgate

Connect the battery negative cable.

6. Close front cabin cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear fog lamp assy

 

 (1) Disassembly

 

1. Open the tailgate

2. Open the front cabin cover.

3. Disconnect the negative cable of the battery  

refer to the disconnection and connection of the battery

cable

4.     Disassemble rear side body combination lamp

          assembly, refer to rear side body combination lamp assembly

5. Remove the Rear bumper assembly   Refer to the rear bumper assembly

 

6. Disassemble rear fog lamp assembly

   1). Disconnect rear fog lamp assembly harness connector.

   2). Remove 2 fixing screws of rear fog lamp assembly.

   3). Disassemble the connection between rear fog lamp assembly and rear bumper, remove rear fog lamp assembly.

 

 

 

 

 

(2) Installation

 

1. Assemble rear fog lamp assembly

 1). Put the rear fog lamp assembly in installation position,

make sure connection with bumper is good,

 Tighten 2 fixing screws.

2). Connect rear fog lamp assembly harness connector.

△Attention

Check if the rear fog lamp is intact before installation.

Do not damage the rear fog lamp during installation.

After installation, check if the rear fog lamp installation is in place, if the gap with bumper is appropriate,

if not in place or inappropriate, reinstall it.

 

 

 

 

 

Install rear bumper assembly

3. Install rear side body combination lamp assembly

4. Close tailgate

Connect the battery negative cable.

6. Close front cabin cover.