Reversing radar system

 

 

1. Outline

 

(1) structure summary

 

The reversing radar system consists of a sensor, a control module and an alarm device. The reversing radar system is based on the principle of ultrasonic distance measurement and computer data blur processing technology to determine whether there are obstacles in the reversing direction of the car, and to indicate the distance of the nearest obstacle. When the operating gear is hung in the reverse gear, the reverse switch is turned on, and the reverse light is on. After the controller receives the reverse signal, the ultrasonic sensor is controlled to send an ultrasonic signal, and the principle of the sensor self-receiving and multiple-receiving is used to accurately and completely return the echo signal. Passed to the controller, after analysis and processing by the controller, it is determined that there is an obstacle in the detection distance and the distance of the nearest obstacle, and the buzzer in the combination meter is controlled to issue an alarm sound, and different frequencies are emitted according to different distance ranges. The tweet reminds the distance of the obstacle and achieves the security warning function.

(2) the working principle


 

 

 

Buzzer

 

Reversing radar controller

 

R switch

 

 

 

                         Reversing assistance system block diagram

 

 

 

 

 

As shown in the figure, the reversing radar system consists of the following components:

■Control module;

■ sensor module;

Buzzer (integrated in the meter).

 

 

 

 

二、System interface definition

1.Connectors of control module:

                               Table 1 controller module plug-in signal definition

Connector schematic

Pin number

Signal name

Function

Remark

 

 

 

 

 

 

 

AMP 1-1318853-3

01

R_SHIFT

Power supply positive

Reversing power source

 

02

R-buzzer

Buzzer driving

Instrument

 

03

N.C.

 

 

 

04

N.C.

 

 

 

05

N.C.

 

 

 

06

N.C.

 

 

 

07

N.C.

 

 

 

08

N.C.

 

 

 

09

RL-SEN

left sensor

 

 

10

RL-SEN

Left middle sensor

 

 

11

RRM-SEN

right middle sensor

 

 

12

RR-SEN

right sensor

 

 

13

N.C.

 

 

 

14

PWR-SEN

Sensor power supply

 

 

15

N.C.

 

 

 

16

N.C.

 

 

 

17

N.C.

 

 

 

18

N.C.

 

 

 

19

N.C.

 

 

 

20

N.C.

 

 

 

21

N.C.

 

 

 

22

N.C.

 

 

 

23

GND-SEN

Sensor ground

 

 

24

GND

Ground

 

 

 

 

 

 

2. Camera connector

Radar sensor connector shape and pin sequence

Definition of the horn connector (component side)

Remark

1

R+(power positive)

4

Reserved

 

2

GND (power negative)

 

 

 

Injection: AMP 967439-1

3

Signal

 

 

 

       Table 2 Probe plug signal definition

 

 

 

 

 

 

 

 

 

 

 

 

3. Fault diagnosis

 

(1) Troubleshooting Table

 

Number

faults phenomena

Cause Analysis

Solutions

Remark

1

Reversing the system does not work

Reversing switch not connected

Replace the reversing switch

 

The harness is not connected to the mains

Check harness for correct power connection

Connector is incorrectly connected

Reconnect all connectors correctly

2

Sensor fault

The connector is not positioned correctly so that the sensor does not work

Reconnect all sensor connectors correctly

 

3

Buzzer keeps alarming, but no rear obstacles

Test the body or ground

According to the instructions correctly installed, if necessary, guide the inspection of professional technicians

 

Sensor installed incorrectly or dropped off

 

Sensor damaged

Sensor replacement, please replace it in time

 

Sensor cable is broken

Check harness for damage

 

4

Unable to display obstacle distance

Battery voltage is abnormal

Check the battery voltage is normal

 

Connector position is incorrect

Turn off the system and reconnect all connectors correctly

 

Sensor harness is disturbed

Check if the sensor cable touches the exhaust pipe or muffler

 

5

Boot no beep, the other work is normal and no warnings when working

Instrument failure (buzzer integrated in the meter)

Check the instrument cable and connector and reconnect the meter correctly

 

Replace the meter

 


 

(2) the fault diagnosis flow chart

 

1. System dis-function

 

 

Steps

 

Checking content

 

Solution

 

Decision specification

Next step

Yes

No

 

1

Confirm the fault phenomenon

Turn the ignition switch ON and put the transmission in reverse gear.

Can you hear buzzer alarm?

Handle intermittent problems and go to the next step

 

Go to step 3

 

 

 

2

 

 

Check for intermittent failure

Check and handle the reversing light switch harness connector looseness fault.

Check and process the instrument cluster

The harness connector is loose.

 

 

 

 

3

Check the reversing lamp insurance

Remove the reverse light fuse IF20 and check if it is blown.

Whether the fuse is burnt-out?

Check for short circuit in fuse circuit and replace fuse

 

Next step

 

4

Check parking sensor controller power

Use a multimeter to measure the voltage between Rex11 controller harness connector F07 terminal 12 and a reliable ground.

Voltage Standard: 11 ~ 14 V voltage is within the standard?

 

Next step

 

Repair or replace the wiring harness

 

 

5

Check the reversing radar controller grounding circuit

Use a multimeter to measure the resistance between the 13th terminal of the RADA controller harness connector F07 and the reliable ground.

Standard resistance: less than 1Ω, resistance meets the standard?

 

 

Next step

 

 

Repair or replace the wiring harness

 

 

 

6

Check the line between the reversing radar controller and the reverse lamp fuse

Attach the transmission to the reverse gear and measure the resistance between the corresponding terminal of the reversing radar controller harness connector and the 12th terminal of the reversing lamp fuse harness connector F07.

 

Standard resistance: less than 1Ω, resistance meets the standard?

 

 

 

Next step

 

 

 

Repair or replace the wiring harness

 

 

7

Replace the reverse radar controller. Is the fault cleared?

Replace the new parking sensor controller. Turn the key switch ON and put the vehicle in reverse gear.

 

Can you hear the buzzer beep?

 

Troubleshooting.

 


 

2 Sensor foes not work

 

 

 

Steps

 

 

Checking content

 

 

Solution

 

 

Decision specification

Next step

Yes

No

 

 

 

1

 

Confirm the fault phenomenon

Turn the ignition switch ON, engage the transmission in reverse, and place appropriate obstacles in the proper distance from the rear of the vehicle.

 

 

Is it possible to hear parking alert sounds?

 

 

Handle intermittent problems and go to the next step

 

 

 

Go to step 3

 

2

Check for intermittent failure

Check and handle the reversing radar sensor harness connector looseness fault.

 

 

 

 

 

 

3

Check the wiring between the reversing radar sensor and the reversing radar controller

Measure the resistance between the reversing radar sensor harness connector RB07 terminal 1 and the reverse radar controller harness connector F07 terminals 1/2/3/4.

 

Standard resistance: less than 1Ω, resistance meets the standard?

 

 

Next step

Repair or replace the wiring harness

 

 

 

4

Check the wiring between the reversing radar sensor and the reversing radar controller

Measure the resistance between the reversing radar sensor harness connector RB07 terminal 2 and the reversing radar controller harness connector F07 terminal 14.

 

Standard resistance: less than 1Ω, resistance meets the standard?

 

 

Next step

Repair or replace the wiring harness

 

 

 

5

Check the wiring between the reversing radar sensor and the reversing radar controller

Measure the resistance between the reversing radar sensor harness connector RB07 terminal 4 and the reversing radar controller harness connector F07 terminal 23.

 

Standard resistance: less than 1Ω, resistance meets the standard?

 

 

Next step

Repair or replace the wiring harness

 

 

6

 

Replacing the reversing radar sensor, troubleshooting?

Replace the new reversing radar sensor. Put the ignition switch in the ON position and the transmission is engaged in the reverse gear to enter the reverse position.

 

 

Can detect obstacles?

 

 

Troubleshooting.

 


 

4. reversing radar controller assembly demolition

    (1) Disassembly

1  Open the engine compartment cover.

2 Disconnect the negative port.of the battery

 
3. Remove rear door sill assembly See rear door sill assembly

4. Remove the rear door sill guard plate assembly See the rear

door sill guard plate assembly

5. Remove rear seat cushion assembly See rear seat assembly

6. Remove rear seat back assembly See rear seat assembly

7. Remove the backrest shaft bracket See C pillar lower panel

assembly

8. Dismantle the  C pillar lower panel assembly

 

 
        refer to the C pillar lower panel assembly

9. Remove C-pillar trim assembly See C-pillar trim assembly

10. Disassemble the trunk left panel assembly See the trunk side trim panel assembly

11. Disassemble the reversing radar controller assembly

     1). Disconnect the parking sensor controller assembly harness connector 1.

     2). Disassemble the parking sensor controller assembly 2 fixing nuts 2

 

  (2) Installation

 

1. Install reversing radar controller assembly

1). Install and tighten the reversing radar controller assembly 2 fixing nuts.

Tightening torque 4~6N·m

          2). Connect the reversing radar controller assembly harness connector.

2. Install the trunk left panel assembly

3. Install the C pillar trim panel assembly

4. Install C pillar lower trim assembly

5. Install the backrest shaft bracket

6. Install rear seat backrest assembly

7. Install rear seat cushion assembly

8. Install the rear door sill guard plate assembly

9. Install tailgate door assembly

10. Connect the battery negative cable.

11.Close the engine compartment cover

 


5. Sensor assy disassembly

 


(1) Disassembly

 

1  Open the engine compartment cover.

2  Disconnect the negative harness of the battery refer to the disconnection and connection of the battery

3.  Disassemble rear side body combination lamp assembly, refer to rear side body combination lamp assembly

Disassemble rear bumper assembly

5. Unplug sensor electrical connector

6. Remove the sensor probe

 

(2) Installation

 

1. Connect the new sensor probe to the

corresponding mounting bracket

2. Connect the electrical connector

3. Install rear bumper assembly

3. Install rear side body combination lamp assembly

4. Connect the battery negative cable.

Close the engine compartment cover


Reversing camera system

1. Outline

 

(1) structure summary

The reversing image system mainly consists of a rearview camera and an MP5 main unit. The camera is powered by the IGN signal. When the R-range signal is detected through the CAN bus node, the system starts immediately. At the same time, the steering wheel angle signal is obtained through the CAN bus node and the rear of the vehicle is obtained. The real-time image is sent to the camera for trajectory path calculation and image superposition processing. Finally, the image information superimposed with the reverse trajectory is transmitted to the vehicle display to assist the driver in reversing the vehicle.

2.Original location map

Camera location map:

 

Remarks: The camera is installed on the corresponding mounting hole of the rear protection through the card connection.

 

3.System Block Diagram and Schematic

camera

 

Video -

 

Video +

 

Reverse Switch

 

            Reversing camera system block diagram

TPMS includes the following parts as shown in picture:

■Reversing camera

■MP5

 

 

4.System interface definition

1.Connectors of control module:

Table 1 controller module plug-in signal definition

Reversing camera connector shape and pin sequence

Definition of the horn connector (component side)

Remark

1

GND

4

NC

Reverse feed; working current <120mA

2

R gear power supply

5

Positive video

3

NC

6

Negative video

 

 

 

 

 

 

 

 

 

 

5.Reversing camera disassembly

1 Disassembly

1)Dismantle the rear bumper

2)Unplug sensor electrical connector

3) Use a screwdriver to open the side of the camera snap structure and remove the sensor probe

2 Installation

1) Attach a new camera card to the corresponding mounting bracket

2) Connect the electrical connector

3) assembly of rear bumper

 


Tire pressure monitoring

 

 

1. Outline

 

(1) structure summary

 

Tire pressure monitoring system can monitor the pressure and temperature in the tire, give alarm in time when the setting value is exceeded (the alarm indicator is indicated by the instrument light), help the driver to grasp the condition of the tire in real time and reduce the traffic accidents caused by the tire failure, increasing vehicle driving safety.

 

TPMS system consists of three components: alarm indicator (integrated in the dashboard), tire pressure monitoring controller, tire pressure monitoring sensor.Detailed composition is as follows

 

Spare parts name

Quantity

Remark

Tire pressure monitoring controller

1

Install under the secondary instrument panel.

Tire pressure monitoring controller

4

Installed in four tires

 

alarm indicator

 

2

Integrated on the instrument cluster (two indicators)

1, tire pressure alarm indicator.

2, TPMS alarm indicator.

 

Alarm indicator

 

 

Symbol (instrument)

Indicator lamp type

Indicator type

 

 

 

Tire pressure abnormal

 

Rapid Leakage: Flashing Low Pressure: Steady High Pressure: Steady High Temperature: Steady

 

 

 

System fault

 

Sensor battery low battery: Always on Sensor failure: Steady light High frequency acceptance failure: Steady light Communication between controller and instrument disconnected: Steady light

 

Alarm type and description

 

Alarm type

Description

 

Quick tire leak

When the system is running, one or more tire pressure drops more than 30kPa within 1 minute and a rapid leak alarm is issued; if the pressure does not change or rises, the rapid leak alarm is released.

 

Low pressure

Under system operating conditions, one or more tire pressures are lower than the manufacturer's specified cold pressure value

75% (165kpa), issued a low pressure alarm; pressure returned to normal, lifting the low pressure alarm.

 

High pressure

Under system operating conditions, one or more tire pressures are higher than the manufacturer's specified cold pressure value

125% (275kpa), a high pressure alarm is issued; the pressure returns to normal and the low pressure alarm is released.

High temperature

When the system is running, one or more tire temperatures are higher than 85 °C and a high temperature alarm is issued; the temperature returns to normal and the high temperature alarm is released.

Sensor battery low power

When the system is running, one or more of the tire pressure sensors have a battery level lower than a certain value and a low-power alarm is issued. When the power is restored to normal, the low battery alarm is released.

Sensor failure

When the system is running, one or two sensor valid data is not received within 5-10 minutes (the rest of the sensors can receive valid data), and a sensor failure alarm is issued; all sensor valid data are received and the failure alarm is released.

 

High-frequency acceptance failure

In the system running state, the receiving controller does not receive any sensor data for 20 consecutive minutes and sends a high frequency to accept the failure alarm; any sensor valid data is received and the failure alarm is released.

 

1. Ignition switch ON/START. If four sensors are bound, the tire pressure warning indicator will turn off after 2s.

2. Ignition switch ON/START. If four sensors are not connected, the TPMS lamp will flash after the tire pressure warning indicator point and TPMS indicator light turn on 2s and then go out.

3. Enter the sensor learning mode. Both indicators will light up at the same time (lit). After the binding is successful, both indicators will be off at the same time.

4. During running, the system and pressure are normal and the two indicators do not light up.

5. The alarm is released and the corresponding alarm indicator goes out.

6. The system is divided into three levels according to the priority of the alarm situation (the highest level);

       Level 1: Fast Leakage

Level 2: Low pressure, high pressure, and high temperature Three levels: Sensor battery low power,

Sensor failure, high frequency acceptance failure

When an alarm status is indicated, the high-level alarm indicator lights first, and both LEDs do not light at the same time.                                                                                                                                                                                                       

 

After an alarm occurs (the corresponding indicator light), if the ignition switch is turned off and then back on, the system clear various alarm status indication, re-test.

 

Components location:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


               1. Tire Pressure Monitoring Sensor 2. Tire Pressure Monitoring Controller 3. Combination Instrument

 

 

(2) the working principle


 

 

Combination Instrument

 

Vehicle speed

 

Tire pressure warning lamp

 

The system fault light

 

Controller

 

sensor

 

sensor

 

sensor

 

Description: 433.92Hz RF Signal

 

sensor

 

GND

 

 

                            Tire pressure detection system schematic

 

 

 (III) Definition of System Interface Definition

1. Check if the power supply of the tire pressure monitoring system controller is normal (9V ~ 16V).

2. The terminal of the tire pressure monitoring system control module is defined as follows:

                   Controller terminal definition table

Tire pressure monitoring controller

Connector definition

Note

111.JPG

1

IG1

1A

9-16V

2

/

/

/

3

/

/

/

4

/

/

/

5

System fault

50mA

 

6

Tire pressure warning

50mA

 

7

/

 

 

8

/

 

 

9

Ground

1A 

 

10

Vehicle speed

10mA

OC door input

11

/

 

 

12

/

 

 

13

/

 

 

14

/     

 

 

15

/

 

 

16

/

 

 

 

(4) maintenance precautions

 

The TPMS system is the tire pressure monitoring auxiliary system. The signal transmission is completed by the high-frequency signal. When the high-frequency signal is interfered by the same frequency electromagnetic field and interfered with for a long time, it will send a system fault alarm. When the car is away from the strong magnetic field, alarm status will be automatically lifted, it is normal

Driving on a bumpy road, the vehicle turns, and the tires are stressed differently. As a result, the tire pressure is too high or too low during this period. Sometimes the system may occasionally get an alarm and travels to a flat and straight road. If the pressure is normal, it will be automatically released alarm, it is normal.

After a long time of parking, the tire pressure is normal and there is no obvious change. No sensor data has been received for 20 consecutive minutes. The TPMS lamp is on. After the vehicle is running, the sensor starts transmitting data and the TPMS lamp point goes out. This is normal.


 

(2). the fault diagnosis

 

(1) Troubleshooting Table

 

Number

faults phenomena

Cause Analysis

Solutions

 

 

1

The ignition switch is ON, the tire pressure warning indicator and the TPMS indicator light up at the same time and will not turn off after 2s.

The original receiver of the vehicle is not learning binding.

To the 4S shop, professionals are required to use hand-held learning tools to reacquire all tire sensor IDs and bind the receiver controller.

 

The acceptance controller has been replaced and the receiving controller has not been learned to bind.

 

 

2

Tire pressure warning light flashes

During the driving process, tires were damaged by punctures, splits, etc., and the tire pressure rapidly decreased.

You must stop as soon as possible to check all tires and air pressure.

While parking (ignition switch ON/START), deflate the tire.

After the air release is stopped or inflated, the alarm will be automatically released.

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

Tire Pressure Alarm Indicator

During stop (ignition switch ON/START), the tire is deflated, causing the air pressure to be too low.

Inflate the tire to the correct air pressure (tire pressure is listed on the tire pressure label).

During parking (ignition switch ON/START), the tire is inflated and the air pressure is too high.

Deflate the tire to the correct pressure value.

When driving on bumpy roads/turning vehicles, the tires are subjected to different forces, causing the tire pressure to be too high or too low during this period.

Drive to a flat/straight road surface and if the pressure is normal, the alarm will be automatically canceled.

Insufficient tire pressure was detected during driving (the tire was not inflated for a long time / leaked due to tire damage).

You must stop as soon as possible to check all tires and air pressure.

 

You must stop as soon as possible to check all tires and air pressure.


The vehicle travels at high speed and overload, causing tires to overheat.

Slow down and do not overload.

During running, the air pressure is insufficient and the friction increases, causing the tire to overheat.

You must stop as soon as possible to check all tires and air pressure.

 


 

Serial No.

faults phenomena

Cause Analysis

Solutions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

TPMS indicator lamp normally on

One or more tire pressure sensors have battery levels below a certain value.

Return the sensor to the 4S shop in time and re-learn the binding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See Tire Pressure Monitoring System

TPMS indicator lamp normally on

One of the four tires does not have a tire pressure sensor installed in one or both tires.

Install the correct sensor in the 4S shop and relearn the binding.

One or two of the four tires are mounted incorrectly (ie, the sensor ID does not match the receiving controller ID).

Install the correct tire in the 4S shop and relearn the binding.

Of the four tires, the tire pressure sensor of one or two of the tires fails and data cannot be transmitted.

Change the sensor to the 4S shop and relearn the binding.

The high-frequency receiving module of the receiving controller is damaged and has not received any sensor data for 20 consecutive minutes.

Check the receiving controller at the 4S shop. If you need to replace the receiving controller, you must re-learn the binding.

The sensor IDs of all four tires and the receiving controller ID do not match and no valid sensor data was received for 20 consecutive minutes.

 

Re-learn the bindings at the 4S shop.

When the vehicle is stopped for a long time, the tire pressure is normal and there is no obvious change. The sensor does not send data to the receiving controller, and no sensor data is received for 20 consecutive minutes.

It is a normal phenomenon. After the vehicle is running, the sensor starts transmitting data and the alarm state is automatically released.

In the same frequency interference area (strong interference, continuous) traffic, such as airports, radio towers, etc., may cover the sensor signal.

 

After leaving the same frequency interference area, the alarm status will be automatically released.

Receiver controller wire harness bad contact

Unplug the receiving controller and reconnect it

 

 

5

Ignition switch from OFF to ON, tire pressure alarm indicator does not light

 

 

Indicator light failure

 

To the 4S shop, ask a professional to check the meter. If the meter is damaged, the meter needs to be replaced.

See Wheel Tire Pressure Unsatisfactory Tire Pressure Alarm Indicator Light Off

 

 

 

 

 

 

 

(2) the fault diagnosis flow chart

 

The tire pressure monitoring system (TPMS) indicator light is on

 

 

Steps

 

Checking content

 

Solution

 

Decision specification

Next step

Yes

No

 

1

Check the battery voltage

Use a multimeter to measure the battery voltage.

Standard value: 11 ~ 14V

Next step

Check battery or charging system

 

 

2

Check TPMS Control Unit Power Supply

Use a multimeter to measure the voltage between the TPMS control unit harness connector F17 terminal 2 and the body ground.

Standard value: 11 ~ 14V

 

Next step

Check fuse, repair or replace wiring harness

 

3

Check TPMS Control Unit Ground

Use a multimeter to measure the resistance between the F17 terminal 9 and the body ground.

Resistance standard value: less than 1Ω

Next step

Repair or replace wiring harness

 

 

4

Replace TPMS control unit

Disconnect the negative battery cable, replace the TPMS control unit, and re-learn to bind the tire pressure monitoring sensor.

Is the system normal?

The system is normal

Next step

 

5

Check combination meter power supply and grounding line

Check whether the combination meter power supply and grounding line are normal

Voltage standard value: 11~14V Resistance standard value: Less than 1Ω

 

Next step

 

Repair or replace wiring harness

6

Change combination instrument

 

Is the system normal?

The system is normal

Next step

 

7

 

Replace Tire pressure monitoring controller

Replace Tire pressure monitoring controller

Relearn the binding of tire pressure monitoring sensor

 

Is the system normal?

 

The system is normal

 


 

Tire pressure warning indicator does not light when car tire pressure is seriously insufficient

 

Steps

Checking content

Solution

Decision specification

Next step

Yes

No

 

1

Check the battery voltage

Use a multimeter to measure the battery voltage.

Standard value: 11 ~ 14V

Next step

Check battery or charging system

 

 

 

 

2

Check the wiring harness between the combination meter and the TPMS control module

Disconnect TPMS control module harness connector F17 and combination meter harness connector M07, measure TPMS control module harness connector F17 terminal 6 and instrument cluster harness connector M07 terminal

Resistance between 1

Resistance standard value: less than 1Ω

Next step

Repair or replace wiring harness

 

 

3

Check TPMS Control Unit Power Supply

Use a multimeter to measure the voltage between the TPMS control unit harness connector F17 terminal 2 and the body ground.

Standard value: 11 ~ 14V

Next step

Check fuse, repair or replace wiring harness

 

4

Check TPMS Control Unit Ground

Use a multimeter to measure the resistance between the F17 terminal 9 and the body ground.

Resistance standard value: less than 1Ω

Next step

Repair or replace wiring harness

 

 

5

Replace TPMS control unit

Disconnect the negative battery cable, replace the TPMS control unit, and re-learn to bind the tire pressure monitoring sensor.

Is the system normal?

The system is normal

Next step

 

6

Check combination meter power supply and grounding line

Check whether the combination meter power supply and grounding line are normal

Voltage standard value: 11~14V Resistance standard value: Less than 1Ω

Next step

Repair or replace wiring harness

7

Change combination instrument

 

Is the system normal?

The system is normal

Next step

 

8

 

Replace Tire pressure monitoring controller

Replace Tire pressure monitoring controller

Relearn the binding of tire pressure monitoring sensor

 

Is the system normal?

 

The system is normal

 


 

3. Tire pressure monitoring controller

 

(1) Disassembly

 

1  Open the engine compartment cover.

2  Disconnect the negative harness of the battery refer to the

         disconnection and connection of the battery

3. Dismantle the sub instrument panel house refer to sub

         instrument panel

7.Disassemble the tire pressure monitoring controller

1). Disconnect the tire pressure monitoring controller harness connector.

2). Remove the 2 tire pressure monitoring controller fixing nuts and take off the tire pressure monitoring controller.

 

 

 

 

 

 

(2) Installation

 

1. Install tire pressure monitoring controller

1). Install the tire pressure monitoring controller fixing nut.

2). Connect the tire pressure monitoring controller harness connection.

         Install sub-dashboard body assembly

3. Connect the battery negative cable.

Close the engine compartment cover

 

4. Tire pressure monitoring controller

 

(1) Disassembly

 

1  Open the engine compartment cover.

2  Disconnect the negative harness of the battery refer to the    disconnection and connection of the battery

3 disassemble the wheel, please refer to the chapter “wheel”.

4.Disassemble the tire pressure monitoring controller

1). Remove the tire and remove the tire pressure monitoring sensor fixing nut from the outside of the rim.

            2). Remove the tire pressure monitoring sensor from the inside of the rim.

 

 

 

 

 

 

 

 

(2) Installation

 

1. Install tire pressure monitoring controller

1). Install the tire pressure monitoring sensor from inside the rim.

 

 

 

 

 

 

 

 

 

 

 

 

 

2). Install the tire and tighten the tire pressure monitoring sensor fixing nut from the outside of the rim.

△Caution The sealing rubber of the sensor is tightly fitted with the rim to ensure the tightness of the tire.

        2. Install the wheel

3. Connect the battery negative cable.

Close the engine compartment cover


PEPS system

1.Overview of the system

Passive Entry & Passive Start (PEPS) means a keyless entry and keyless entry system that uses state-of-the-art RFID radio frequency technology and a vehicle identification code recognition system to provide a comfortable and completely new driving experience with user-friendly convenience.

The PEPS system consists of the following units: keyless entry electronic control unit, low-frequency antenna in the car, spare antenna, integrated entry sensor in the door handle, pushbutton ignition switch, keyless access to electronic control unit bracket, low frequency antenna bracket, Antenna, electronic steering column lock, electronic lock ring, five key smart key, alarm (instrument display interface prompt). The detailed composition is as follows:

Spare parts name

Quantity

Remark

Keyless entry to the electronic control unit

1

PEPS system controller, hereinafter referred to as PEPS controller

Car low-frequency antenna

2

Search function for smart key in car

Spare antenna

1

For smart key emergency start when no electricity, smart key to match the learning

Integrated into the door handle sensor

2

Low-frequency search for the smart key outside the car

Push-button ignition switch

1

Used to start and stop the vehicle and power status switch

Keyless entry to electronic control unit bracket

1

Used for keyless entry into the electronic control unit

Rear low-frequency antenna bracket

1

Used for fixing the rear-low-frequency antenna

Electronic steering column lock

1

Acting on the steering column lock mechanism

Electronic lock snap ring

1

Used for fixing the electronic steering column lock

 

2 .Component mounting position

(1. Keyless access to the electronic control unit and bracket position

Located on the right side of the instrument panel beam

(2. Car low-frequency antenna

The front low-frequency antenna is located in the middle of the instrument panel beam, the low-frequency antenna is located in the rear seat, and the tailgate low-frequency antenna is located in the rear guard bar.

(3. Spare antenna

Spare antenna

 

Deputy instrument panel trim cup holder

 

Located on the bottom of the instrument gauge cup holder

(4.  Integrated sensor into the door handle

Located in the left front door handle

(5. PEPS button

PEPS button

 

Steering column

 

Electronic steering column lock

 

Electronic steering column lock snap ring

 

Located on the direction column

(6. Electronic steering column lock and snap ring

 

 

Located on the direction column

 

3.System principle diagram

 

 

 

 

 

 

 

4.Component inspection

Connector terminal definition:

PEPS button

Serial No.

Description

Note

1

SS1

Start switch signal 1

2

GND

Start switch

3

SS2

Start switch signal 2

4

SWIL

Start switch text backlight (white)

5

INDG

Start switch backlight (green)

6

INDA

Start switch backlight (amber)

 

Spare antenna

Serial No.

Description

Note

1

ANT+

Antenna positive

2

ANT-

Antenna negative

 

Car low-frequency antenna

Serial No.

Description

Note

1

ANT+

Antenna positive

2

ANT-

Antenna negative

 

External handle sensor

Serial No.

Description

Note

1

ANT+

Antenna positive

2

ANT-

Antenna negative

 

 

 

 

 

 

 

 

 

PEPS controller

Serial No.

Description

Note

J1-1

+B

Battery positive

J1-2

IG1D

IG1 Relay Drive - High

J1-3

ACCD

ACC Relay Drive - High

J1-4

IG2D

IG2 Relay Drive - High

J1-5

CAN_HS_L

High speed CAN low

J1-6

CAN_HS_H

High speed CAN high

J1-7

SPD

Right front wheel speed signal (hard line signal)

J1-8

RESERVED

Reserved

J1-9

RESERVED

Reserved

J1-10

RESERVED

 Reserved

J1-11

IG1

IG1 signal  inspect

J1-12

STP1

Brake pedal signal

J1-13

STAR

Start Signal output

J1-14

RESERVED

Reserved

J1-15

RESERVED

Reserved

J1-16

GND

Ground

J2-1

ANT1

Spare antenna-LIN

J2-2

RESERVED

Reserved

J2-3

INDG

Start switch backlight (green)

J2-4

SWIL

Start switch text backlight (white)

J2-5

INDA

Start switch backlight (amber)

J2-6

CG5B

Front antenna -

J2-7

RESERVED

Reserved

J2-8

RESERVED

Reserved

J2-9

RESERVED

Reserved

J2-10

AGND

Start switch (simulated)

J2-11

SW1

Start switch(1)

J2-12

RESERVED

Reserved

J2-13

SW2

Start switch(2)

J2-14

CLG5

Front antenna +

J2-15

CG7B

Rear internal antenna -

J2-16

CLG7

Rear internal antenna +

J3-1

+TSW_OP

Trunk unlock switch

J3-2

CG1B

Left front door handle antenna -

J3-3

CLG1

Left front door handle antenna +

J3-4

CG8B

Rear bumper LF antenna -

J3-5

RESERVED

Reserved

J3-6

RESERVED

Reserved

J3-7

RESERVED

Reserved

J3-8

CLG8

Rear bumper LF antenna +

J4-1

LCK_GND

Electronic steering column lock (locked)

J4-2

RESERVED

Reserved

J4-3

ESCL_GND

Electronic steering column lock (power ground)

J4-4

ESCL_LINK

electronic steering column lock (LIN communication line)

J4-5

RESERVED

Reserved

J4-6

ESCL_PS

Electronic steering column lock (power supply)

J4-7

RESERVED

Reserved

J4-8

GND

Vehicle floor

J4-9

RESERVED

Reserved

J4-10

NOT_IG1

Non-IG1 power output

 

 

V. Replacement of parts

5.1 PEPS Controller Removal.

a) Disconnect the battery negative;

b) Remove the dashboard panel;

c) Disconnect the connector of the PEPS controller;

d) Remove the bolts that secure the keyless entry to the electronic control unit bracket;

e) Remove the PEPS controller and its holder from the tube beam.

5.2 In-Car Low Frequency Antenna Removal

5.2.1 Front Low Frequency Antenna Removal

a) Disconnect the negative pole of the battery;

b) Remove the dashboard panel;

c) disconnect the front low frequency antenna connector;

d) Remove the low frequency antenna from the gimbal beam support.

 

5.2.2 Low Frequency Antenna Removal

a) Disconnect the negative pole of the battery;

b) Sub-dash panel rear panel;

c) disconnect the low frequency antenna connector;

d) Remove the anti-offset LF antenna from the stand.

 

5.2.3 Rear bumper LF antenna removal

a) Disconnect the negative pole of the battery;

b) Remove the rear bumper;

c) After disconnecting the low frequency antenna connector;

d) Remove the low frequency antenna from the rear impact beam

Rear anti-collision beam

 

Rear vehicle low frequency antenna

 

5.3 Backup Antenna Removal

a) Disconnect the negative pole of the battery;

b) remove the instrument panel;

c) disconnect the backup antenna connector;

d) Remove the backup antenna from the bottom of the storage box.

Spare antenna

 

Deputy instrument panel trim cup holder

 

5.4 Integrated Inlet Sensor Removal in Door Handle

a) Disconnect the negative pole of the battery;

b) Remove the inner door panel of the front door;

c) Remove the front door handle;

d) Disconnect the integrated sensor access connector in the door handle;

e) Take the integrated entry sensor in the door handle out of the door handle.

5.5 PEPS start switch disassembly

a) Disconnect the battery negative;

b) Remove the instrument panel shell;

c) Disconnect a key to activate the switch connector;

d) Remove the one-touch switch from the panel.

PEPS button

 

Steering column

 

Electronic steering column lock

 

Electronic steering column lock snap ring

 

 

5.6 Installation of Parts

Follow the reverse procedure for disassembly.

6.Maintenance Precautions

 

Instrument prompts and maintenance methods

Serial No.

Meter indicating phase

Inspection object

1

Please shift to P gear

1. Check if the shift handle is in P position.

2. Check if there is gear information on the network.

3. Check if there is a problem with the TCU.

4. Check the continuity of the P/N relay wiring harness loop harness (P/N relay is located in the outdoor relay box).

2

Please turn ignition switch to OFF

Confirm that the ignition switch has been turned off to OFF

3

Key outside the vehicle

Function indicating, not detected key inside the vehicle

4

Please replace smart key

When the key has no power, the key is put into the back cup to start, and this prompt appears

5

Key unidentified

Function indicating, not detected key inside the vehicle

6

Key battery power is too low

Replace battery of smart key

7

ESCL not unlock

1. Try to unlock after turning the steering wheel

2. Read the PEPS fault code and decide the solution based on the fault code.

8

Please press brake pedal

Function indicating, only can start by pressing brake pedal

9

Please rotate steering wheel

After ESCL can’t unlock, it will indicate rotating steering wheel and try to unlock again

10

Please press start button

Function indicating

11

Vehicle speed or ESCL failure , vehicle can also start "N“ times

1.Check whether there is fault in ESCL, and read the PEPS fault code

2.Check whether ABS (ESC) is normal and read the fault code

3. Check whether there is fault in wheel speed sensor

4.Check whether PEPS controller J1-7 pin wiring harness is conductive

5.Process reset startup times with diagnostic instrument after locking fault problem

(Note: if the vehicle needs a power-up check to perform the PEPS reset startup times directly, the startup problem can be solved at this point, but it is important to find out the cause of the decrease in the number of startup times,

and if the reason is not identified, the vehicle will also have this problem again.)

12

ESCL fault

Please immediately go to the maintenance station to replace the ESCL module

 

Maintenance Spectial Precautions

Module

Perform actions

Matters needing attention

ESCL

Clear ESCL

When clearing ESCL, confirm normally in OFF state

Learning ESCL

When learning ESCL, confirm normally in OFF state

Replace ESCL

1.ESCL must be replaced with a new ESCL, remember not to interchange with other vehicles, or the vehicle will not be able to point.

2. After the ESCL is replaced, even if the vehicle can be started normally after installation of the new ESCL, the teaching ESCL process must be performed before the vehicle can be delivered.

Replace PEPS controller

When replacing parts of PEPS controller, be sure to replace a new controller. Remember not to swap controllers on other vehicles, or ESCL will protect itself by locking itself.

ESCL installation

Make sure the installation is in place when ESCL is installed

Smart key

Delete all keys

Try not to use it. After deleting all keys, be sure to add the old key to the original key before adding the new key, otherwise the key may not be able to be added

Add old key

Add the old key to ensure that you need to add the key in the back bracket, the other key is not put in the car

Add new key

Add the new key to ensure that you need to add the key in the back bracket, the other key is not put in the car

 

Precautions:

Do not reset the EMS, PEPS at the same time, otherwise, the key will not be used and the module will need to be replaced

When the ICM indicates that the vehicle can also be started "N" times, after the fault problem is locked, the diagnostic instrument is used to perform the process of resetting the number of starts. (If the vehicle requires power-on check, you can directly execute the PEPS reset start times. At this time, you can solve the start-up problem, but be sure to find out the cause of the decrease in the number of start-ups. If you do not find out the reason for the delivery, the car will still have this problem again. .)

 

7.fault code table

 

Fault code meaning and how to eliminate it

Serial No.

error code

Definition of error code

Troubleshooting method

1

U0073

CAN bus lost

1. Check whether the CAN network communication is normal


2. Check if the corresponding module harness is normal or if the module is damaged.

2

U0155

Loss of ICM communication

3

U0100

Loss of ECM communications

4

U0129

Loss of ABS communication

5

U0140

Loss of BCM communications

6

U0329

ESCL communication lost

Check if the ESCL power supply, ground, and Lin wiring harnesses are conducting.

7

U1300

Software configuration error

Replace PEPS controller

8

B1500

Driving side low frequency antenna open circuit

Check that the driver's side door handle antenna harness is conducting. (The antenna is inside the door handle)

9

B1501

Copilot side low frequency antenna open circuit

IEV7S no such DTC

10

B1502

Low-frequency antenna in the car before the open circuit

In-vehicle front low frequency antenna open circuit


Check if the front vehicle LF antenna harness is conducting. (Black antenna located on the lower side of the central control switch group)

11

B1503

Low-frequency car antenna open

Check if the low-frequency antenna harness is conducting (located in the middle position under the rear seat, under the carpet, black antenna)

12

B1504

The car rear low-frequency antenna open

IEV7S no such DTC

13

B1505

Rear bumper low frequency antenna is open

Check that the rear bumper antenna harness is conducting (the antenna is located on the bumper beam in the rear bumper, black antenna)

14

B1506

PEPS button abnormal

Check if the harness at the start switch is on.

15

B1507

IG circuit is abnormal

Check IG1 relay wiring harness loop and IG1 relay

16

B1508

ACC circuit is abnormal

Check ACC relay wiring harness loop and ACC relay

17

B1509

Brake signal is abnormal

Check whether the brake system is normal, and clear the PEPS fault code after eliminating no abnormalities.

18

B150A

Abnormal speed signal

1. Check if the vehicle speed signal on the CAN network is abnormal.
2. Check if ABS is normal.
3. Check if the wheel speed sensor is normal.

19

B150C

Clutch signal abnormality

IEV7S no such DTC

20

B150D

ESCL LCK_GND signal is abnormal

Check if the ESCL ground wire harness is conducting

21

B150E

ESCL LCK_PS signal is abnormal

1. Check if the ESCL power line is turned on


2. Check whether the PEPSJ4-10 pin has 12V power input when the vehicle is OFF. There is 12V power supply is normal. If there is no 12V power supply, please check the IG1 relay circuit.
3. Check that the ACC, IG2, IG1 relay circuit harnesses are conducting.

22

B150F

ESCL enters self-protection mode

1. Erase the ESCL instruction through the diagnostic device (This instruction needs to be executed for 15 minutes and the entire vehicle is to be turned off)


2. After performing step 1, use the diagnostic equipment to perform teaching ESCL (this process is OFF).

23

B1510

Wheel speed signal is abnormal

1. Check if the wheel speed sensor is normal.
2. Check if the PEPS controller J1-7 harness is conducting.

24

B1511

ESCL lock exception

1. Turn the steering wheel and try again.
1. Erase the ESCL instruction through the diagnostic device (This instruction needs to be executed for 15 minutes and the entire vehicle is to be turned off)


3. After performing step 1, use the diagnostic equipment to perform teaching ESCL (this process is OFF).

25

B1512

ESCL unlock abnormal

26

B1513

ESCL DTC return value is abnormal

27

B1514

Startup output is abnormal

Check the starting relay circuit harness is normal.

28

B1515

ROM verification failure

Replace PEPS controller

29

B1300

PSE Internal EEPROM module error

Replace PEPS controller

30

B1301

Anti-theft controller and ECM verification failed

1. Check if the engine ECU has been replaced. If it is replaced, perform replacement engine ECU diagnosis process


2. Check if the PEPS controller has been replaced. If it is replaced, perform the replacement anti-theft controller diagnosis process


3. Check if the meter has been replaced. If it is changed, confirm whether the gauge number is correct.

31

B1302

VIN is not written

PEPS controller does not match, need to re-match PEPS controller

32

B1303

Backup antenna communication failure

Check the continuity of the backup antenna harness (the backup antenna is located on the underside of the back rest on the center console.)

33

B1304

No transponder detected

Ignore

34

B1305

The key is not stored in the anti-theft controller

PEPS controller does not match, need to re-match PEPS controller

35

B1306

Security code is not written

36

B1516

HSU overload failure

Replace door handle antenna

37

B1517

HSU switch failure

Replace door handle antenna