Safety Precaution
Precautions of electric technician who use Medical Electronic Equipment
Warning:
● Strong magnetic components have been assembled on this vehicle.
● Technicians shouldn't operate electronic pacemaker or other medical electronic devices in this vehicle, or the functions of medical devices may be affected by strong magnetic components.
Precautions for normal charging
Warning:
●
If a technician uses a medical electric device
such as an implantable cardiac pacemaker or a
heart pacemaker/defibrillator, the effects of the devices must be checked
before starting the charge operation.
●
If a technician using a medical electric device
such as implantable cardiac
pacemaker or an implantable heart pacemaker defibrillator .he must not enter
the vehicle compartment (including luggage room) during normal charge
operation.
Communication equipment operation precautions
● If the technician uses medical electronic devices such as cardiac pacemaker, cardioverter or defibrillator and other medical electronic equipment, please keep enough distance with the communication devices.
● The electromagnetic wave of the remote intelligent terminal may affect the function of the medical device such as cardiac pacemaker, cardioverter, defibrillator and other medical electronic devices.
● If the technician uses the medical device such as cardiac pacemaker, multiplexer, defibrillator and other medical electronic equipment, the electromagnetic wave of the remote intelligent terminal may affect the function of the device. The possible effect of the remote intelligent terminal on the medical electronic devices must be checked by the manufactures of the medical electronic devices .
Inspection of key points before the maintenance
The high-voltage system may automatically operate. Please confirm the remote air conditioning and fixed-time charging haven’t been set before the maintenance.
Attention:
If remote air-conditioning or fixed-time charging is set, the high voltage system will run automatically even the switch is off.
Precautions of auxiliary restraint system "airbag" and "seat belt pretension"
The
Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”,
used along
with a front seat belt, helps to reduce the risk or severity of injury to the
driver and front passenger for certain types of collision. This system includes
seat belt switch inputs and dual front air bags. Information necessary to
service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of
this Service Manual.
Warning:
Always observe the following items for preventing accidental activation:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized JAC dealer.
●
Improper maintenance, including incorrect
removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral
Cable and Air Bag Module, see “SRS AIR BAG”.
● Do not use any electrical test devices to test any circuit of the auxiliary restraint system unless these tests are in the instructions described in the service manual. The wire harness and connectors of the auxiliary restraint system should adopt to yellow or orange color.
Precautions when using power tools(pneumatic or electric) and hammer
●
When working near the Air Bag Diagnosis Sensor Unit or other Air
Bag System sensors with the power switch ON, never use air or electric power
tools or strike near the sensor(s) with a hammer. Heavy vibration could
activate the sensor(s) and deploy the air bag(s), possibly causing serious
injury.
● When using power tools or a hammer, turn the key in the "LOCK" position, unplug the cathode of 12V lead-acid battery and wait at least 1 minute for maintenance.
Precautions of removing the 12V battery
When removing the 12V battery, turn the power switch to “ON”, and then to “OFF”.
Note:
● The automatic 12V battery charge function may start even when the power switch is in “LOCK”state.
● The automatic 12V battery charge control does not start within approximately one hour when the power switch is turned ON/OFF.
● Before the repairing which no need the power: rotate the key to LOCK gear and disconnect the 12V battery negative.
● After disconnect the 12V battery negative, the memory of radio and other control devices will be cleared.
● Replace new oil seal, gasket,gasket ring,O-type ring,lock washer,cotter pins,self-locking nuts and other parts.
● Place the removed parts in order and according to the positions as they are assembled .
● If necessary, use approved binders, sealants or equivalent products.
● For safe and efficient repair work, you should use hand tools, power tools (disassembly only) and special tools.
● Before repairing the vehicle:
Cover the fender, interior and carpet with a suitable cover. Be careful do not scratch the paintwork with keys, buttons or something like this.
Disassembly and installment
①Front door threshold protect panel
assembly ② rear door threshold protect panel assembly ③ A column upper trim
panel assembly
④ A column lower trim panel assembly ⑤ B column lower trim panel assembly ⑥ B column upper trim panel assembly
⑦ C column lower trim panel assembly ⑧ C column upper trim panel assembly ⑨ Tail door threshold protect panel assembly
①Front door trim panel assembly ② rear door trim panel assembly ③ tail door trim panel assembly
④ Front door triangle window cover assembly ⑤ front door inclined handle ⑥ Front door handrail panel
⑦ Rear door triangle window cover assembly ⑧ Rear door handrail panel
Guard plate of front sill guard
● Pry the structure between front end of front door threshold protect panel and B column lower protect panel with slotted screwdriver;
● Disassemble the three threshold iron buckles in turn;
● Pry the structure between rear end of front door threshold protect panel and B column lower protect panel with slotted screwdriver;
When installing,align the clamping structure and bolt structure of both end of front door threshold protect panel with A column lower protect panel and B column lower protect panel. And aligning the fastener of threshold protect panel with threshold iron buckle, clap the buckles into the metal plate holes.
Guard plate of rear sill guard
Pry the clamping structure between rear end of rear door threshold protect panel and B column lower protect panel、 C column lower protect panel with slotted screwdriver;
Disassemble the clamp between the two threshold iron fastener, and remove the rear door threshold protect panel.
When install, insert the clamping structure of front and rear end of the rear door threshold protect panel fastener into the B and C column lower protect panel, and aligning with the iron buckles of body hole site to clap tightly.
A column upper trim panel assembly
Remove the front door frame adhesive tape, pry the upper end of A column with slotted screwdriver, remove the one plastic clips successively and the one iron buckle, and then remove the A column upper protect panel from the dashboard junction.
When installing, insert the lower end of the A column into the instrument panel, then aligning the fastener with body hole site to press in and clap tightly.
A pillar lower protect panel assembly
● Remove the front threshold panel assembly and use the pry bar to lift the engine cover on the lower trim panel to open the handle. ;
● Use a pry bar to pry up the two buckles connecting A column bottom guard and vehicle body,take down the A pillar lower trim panel.
When installing,put A pillar in installation position,clamp the buckles well,install front side door frame strip. Put the engine open handle in the installation position,fasten the buckles well.
B pillar lower protect panel assembly
● Disassemble the front threshold protect panel assembly, disassemble rear threshold protect panel assembly;
● Adjust the front row seat to the foremost position,Use a pry bar to pry up the buckles connecting B column bottom guard and vehicle body,take down the B pillar lower trim panel.
When installing,put B pillar in installation position,clamp the buckles well,install front and rear side door frame strips. Install the protect panel of the rear door threshold install the protect panel of the front door threshold
NOTE:When removing the side column trim panel, you should adjust the front seat position so as to facilitate the disassembly of the B lower trim panel assembly.
B pillar upper trim panel assembly
● Disassemble B column lower protect panel;
● Remove the front and rear door frame adhesive tapes;
● Slide up the trim cover at the fixed point below the belt to expose the entire lower fixation points, and then unscrew the one fixing bolt
● Pry the three buckles which fastened the B column upper protect panel to the body with slotted screwdriver, pull out the B column lower protect panel.
When installing, aligning the B column lower trim panel fastener with the body hole site to press into it and clap it tightly.
Attention:
Safety belt lower fixed point should be disassembled when remove the side column trim panel.
C pillar lower protect panel assembly
● Remove rear door threshold protect panel assembly,remove rear seat cushion assembly,remove rear seat backrest assembly,Remove the two bolts attached to the body and remove the bracket.
● Remove the 2 fixing screws fixing C pillar lower trim panel’s bottom end and vehicle body.
● Pry up the connection of the body of the C column lower trim panel and the body.
● Take down C column lower trim panel
Assembly:
When installing, connect rear seat backrest lower fixing bracket and the upper end of C column protect panel with C column upper protect panel, and then press the C column lower protect panel into metal plate hole, tighten the lower screw of the C column lower protect panel with cross screwdriver.
C pillar upper protect panel assembly
Disassembly:
● Remove rear door threshold protect panel assembly,remove rear seat cushion assembly,remove rear seat backrest assembly,Remove rear seat backrest lower fixing bracket assembly,remove C column lower protect panel.
● Remove the one fixing bolt of rear seat’s safety belt.
● Remove 2 fixing screws connecting C column upper trim panel and car body.
● Pry up 8 buckles connecting C pillar upper trim panel and vehicle body.
● disconnect the connection between C pillar upper trim panel and trunk light.
● Take down C column upper trim panel
Assembly:
When installing,connect the connection between C pillar upper trim panel and trunk light,remove rear side door frame strip、the connection between tail sealing strip and C column upper trim panel assembly,put C column upper trim panel in installation position,clamp the buckles. Tighten the two fixing screws,install the rear side door trim strip、tail sealing strip. Fasten the bolt of rear seat’s safety belt fixing point.
Tail door threshold assembly
● Open trunk cover,take out spare tire cover buckle.
● Remove 5 expansion buckles on the tail door threshold assembly.
● pry the 6 buckles connecting tail door threshold assembly and vehicle body with a pry bar.
●
Take
down tail door threshold assembly。
Assembly:
When installing,put tail door threshold assembly in the installation position,clamp the buckles well,then install 5 expansion buckles on the tail door threshold assembly,install tail door sealing strip,install spare tire cover and close the trunk cover.
front door handle
Removal
● Open the front door,pry the front door handle outer board assembly;
● Remove the 7 fixing screws of front door handle inner board,take down front door handle. ;
Assembly:
When installing,put front door handle inner board in the installation position,fasten the 7 fixing screws of front door handle,put front door handle in the installation position,clamp the buckles well.
front door armrest
Disassembly:
● Disassemble front door handle See front door handle
● Pry the connection between front door handle and front door trim panel with a pry bar.
● Disconnect wire harness connector,take down front door armrest
Assembly:
When installing.connect the connector,put front door armrest in installation position and fasten the buckles well,install the front door handle at last.
Front door triangle window cover
Disassembly:
● pry the buckle that connect triangle cover board and metal plate of front door，front door triangle window cover with a pry bar.
Assembly:
When installing,put Front door triangle window cover in installation position and clamp it tightly.
front door trim panel
Disassembly:
● Disassemble front door armrest refer to front door armrest
● Remove front door triangle window cover refer to front door triangle window cover
● Pry the front door inner handle screw cover.
● Remove the 1 fixing screw in the screw cover
● Pry the front door handle,and take it down
● Remove the 3 fixing screws① connecting front door handle inner board and front door.
● Remove the 2 fixing screws connecting front door and front door trim panel assembly.
● Pry 8 buckles connecting front door inner trim panel and the vehicle body.
● Disconnect front inner handle cable and the inner locking cable.
● Disconnect main switch connecting harness of window regulator.
● Remove front door trim panel assembly.
When installing,connect door wire harness and inner open handle well,then press front door trim panel into metal plate,fasten two fixing screws of front door trim panel,fasten inner open handle screw,install door armrest,install front door handle,at last install front triangle window trim panel.
Rear armrest panel assembly
Disassembly:
● Pry armrest panel cover with a pry bar.
● Remove the 1 fixing screw of rear armrest panel cover
● Pry the connection between armrest panel and rear door inner trim panel with a pry bar.
● Disconnect wire harness connection,take down door armrest
Assembly:
When installing,connect wire harness well,then connect armrest panel and rear door inner trim panel,fasten one screw,install the armrest panel cover.
Rear door inner trim panel
● Open front door,first pry the three plastic buckles on rear triangle cover in turn with a straight screwdriver,take down rear triangle cover .
● Pry up the rear door inner handle cover.
● Remove the screws in the cover.
● Remove rear door armrest panel refer to rear door armrest panel assembly.
● Remove the one fixing screws from the lower part of the trim panel to the door.
● Unscrew the wire drawing of inwards handle of the rear door;
● Disconnect rear door wire harness
● Remove rear door inner trim panel assembly.
First ,connect door wire harness and inner open handle well,then press rear door trim panel into metal plate,fasten one fixing screws of rear door trim panel,fasten inner open handle screw,install door armrest,at last install rear triangle window trim panel.
Tail door trim panel assembly
Disassembly:
● Remove the 4 fixing screws connecting tail door and tail door trim panel assembly.
● Pry 11 buckles connecting tail door and tail door trim panel.
● Remove tail door trim panel assembly.
Assembly:
Install the 11 buckles connecting tail door and tail door trim panel,then fasten the 4 fixing screws connecting tail door and tail door trim panel assembly.