Soft interior trim

Safety Precaution

Precautions of electric technician  who use Medical Electronic Equipment

Inspection of key points before the maintenance

Precautions of auxiliary restraint system "airbag" and "seat belt pretension"

Precautions of removing the 12V battery

Matters needing attention

Precautions

Disassembly and Assembly

1. Ceiling

Disassembly

Installation

2.  Carpet

Carpet dismantle

Carpet assembly

3. Trunk side trim panel

Disassembly

Assembly

4. Clothes hanger assembly

Disassembly

Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Precaution

Precautions of electric technician  who use Medical Electronic Equipment

Prohibit Operation

Warning:

         Strong magnetic components have been assembled on this vehicle.

         Technicians shouldn't operate electronic pacemaker or other medical electronic devices in this vehicle, or the functions of medical devices may be affected by strong magnetic components.

Precautions for normal charging

Warning:

         If a technician uses a medical electric device such as an implantable cardiac pacemaker or a

heart pacemaker/defibrillator, the effects of the devices must be checked  before starting the charge operation.

         If a technician using a medical electric device such as implantable cardiac

pacemaker or an implantable heart pacemaker defibrillator .he must not enter the vehicle compartment (including luggage room) during normal charge operation.

Communication equipment operation precautions

         If the technician uses medical electronic devices such as  cardiac pacemaker, cardioverter or defibrillator and other medical electronic equipment, please keep enough distance with the communication devices.

         The electromagnetic wave of the remote intelligent terminal may affect the function of the medical device such as cardiac pacemaker, cardioverter, defibrillator and other medical electronic devices.

         If the technician uses the medical device such as  cardiac pacemaker, multiplexer, defibrillator and other medical electronic equipment, the electromagnetic wave of the remote intelligent terminal may affect the function of the device. The possible effect of the remote intelligent terminal on the medical electronic devices must be checked by the manufactures of the medical electronic devices  .

Inspection of key points before the maintenance

The high-voltage system may automatically operate. Please confirm the remote air conditioning and fixed-time charging haven’t been set before the maintenance.

Attention:

If remote air-conditioning or fixed-time charging is set, the high voltage system will run automatically even the switch is off.

Precautions of auxiliary restraint system "airbag" and "seat belt pretension"

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual front air bags. Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual.

Warning:

Always observe the following items for preventing accidental activation:

         To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized JAC dealer.

         Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG”.

         Do not use any electrical test devices to test any circuit of the auxiliary restraint system unless these tests are in the instructions described in the service manual. The wire harness and connectors of the auxiliary restraint system should adopt to yellow or orange color.

Precautions when using power tools(pneumatic or electric) and hammer

         When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the power switch ON, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious

injury.

         When using  power tools or a hammer, turn the key in the "LOCK" position, unplug the cathode of 12V lead-acid battery and wait at least 1 minute for maintenance.

Precautions of removing the 12V battery

When removing the 12V battery, turn the power switch to “ON”, and then to “OFF”.

Note:

         The automatic 12V battery charge function may start even when the power switch is in “LOCK”state.

         The automatic 12V battery charge control does not start within approximately one hour when the power switch is turned ON/OFF.

 

Matters needing attention

         Before the repairing which no need the power: rotate the key to LOCK gear and disconnect the 12V battery negative.

         After disconnect the 12V battery negative, the memory of radio and other control devices will be cleared.

         Replace new oil seal, gasket,gasket ring,O-type ring,lock washer,cotter pins,self-locking nuts and other parts.

         Place the removed parts in order and according to the positions as they are assembled .

         If necessary, use approved binders, sealants or equivalent products.

         For safe and efficient repair work, you should use hand tools, power tools (disassembly only) and special tools.

         Before repairing the vehicle:

Cover the fender, interior and carpet with a suitable cover. Be careful do not scratch the paintwork with keys, buttons or something like this.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Precautions

         Strictly compliance with airbag system operation  matters needing attention, otherwise it will cause vehicle damage and personal injury.

         The battery negative terminal must be removed before removing the wire harness and connectors, and waiting for at least 1min, otherwise it will cause damage to the vehicle.

         When removing and installing components, protect the parts to be removed with cloth to prevent damage.

         Remove the metal clips from the decoration, wrapped flat screwdriver blade with cloth.

         Be careful not to damage the body parts.

         Ensure the clip  firmly installed in the hole on the vehicle body when install body trim parts, and then carefully to press them into body.

         Some components need two persons to operate when one person can not complete the assembly and disassembly to prevent falling.

         Don't force too much when assembly and disassembly some parts, otherwise may cause the deformation of the part.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disassembly and Assembly

1. Ceiling

Disassembly

1. Use cross opener to dismantle sunshade rotating shaft and fixing bolts of sub-holder, take off sunshade.

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2. Remove the fixing screw and disconnect the connectors of front ceiling lamp, refer Front Ceiling Lamp Disassembly Instructions to remove the front ceiling lamp.

3. Dismantle all the assisting handles with cross opener.

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4. Dismantle door sealant, refer to “Dismantle instructions of door sealant”.

5. Disassemble top trim panel of A column, refer to “Top Trim Panel of A Column Disassembly Instructions”.

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6. Disassemble top trim panel of B column, refer Top Trim Panel of B Column Disassembly Instructions.

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7. Disassemble top trim panel of C column, refer Top Trim Panel of C Column Disassembly Instructions.

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8. Remove fixing buckles of ceiling with buckle pincers.

9. Remove the ceiling gently and remove the ceiling assembly from the rear door.

 

Installation

Follow the opposite sequence of the disassembly to asseemble.

Attention

● Do not bend the ceiling assembly too much during installation

● When installing the ceiling assembly, the sun visor and the rear buckles fastening hole of the ceiling assembly shall be aligned with the corresponding holes on the car body before installing.

2.  Carpet

Carpet dismantle

1. Remove the fixing bolts of the front seat and disconnect the seat connectors. Refer to the “Disassembly Instructions of the Front Seat”, then remove the seat.

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2. Remove the rear seat and its bracket. Refer to "Disassembly Instructions of Rear Seat".

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3. Remove front and rear threshold protect panel, refer to “Disassembly Instructions of Front and Rear Threshold”.

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4. Disassemble lower trim panel of A/B/C column, refer to “Lower Trim Panel of A/B/C Column Disassembly Instructions”.

 

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5. Disassemble the secondary instrument panel with reference to the “secondary instrument panel”.

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6. Remove the carpet buckle with a buckle pincers.

7. Dismantle carpet.

 

Carpet assembly

1. Move the carpet into the car,lay out and show the corresponding seat installation holes for the positive hole position.

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2. Pull out the seat connecting wiring harness under the carpet and compacted the carpets of the sub dashboard and fasten the carpets with the buckles.

3. Trunk side trim panel

Disassembly

Dismantle the 24 buckles (symmetrically left and right) of the left and right side panel with buckle pincers, pull out the left and right side panel.

 

Assembly

Follow the opposite sequence of the disassembly to assemble.

4. Clothes hanger assembly

Disassembly

Remove the hanging rope on the rear windshield slightly, hold the clothes hanger with hand gently and take off it from rotating axle.

Assembly

Follow the opposite sequence of the disassembly to assemble.