Before repairing the high voltage parts, put a warning label of "No touch, high voltage parts are under repairing" at obvious position of the repaired vehicle to remind other personnel.

Cautions for removing 12V battery

Before removing the 12V battery, turn the key to “ON” gear and then to “LOCK” gear.

Reminder:

● The automatic charging function of the 12V battery may activate even if the key is at “LOCK” gear.

● When the key is turned from “ON” to “LOCK” gear， the automatic charging function of the 12V battery will not activate.

Cautions for auxiliary restraint system of airbag and safety belt pretension

When the auxiliary restraint system of airbag and safety belt pretension is used together with the front seat belts, it can lower the damage to the driver and front-seat passenger during a collision. The auxiliary restraint system includes safety belts and airbag for driver and front-seat passenger. For the detailed information of auxiliary restraint system, please refer to section of “Airbag system” and “Seat belt”.

Warning:

In order to avoid any accident, do follow below tips:

● In order to avoid personnel injury or death caused by failure of the auxiliary restraint system or collision after the failure, all repair work can only be executed by authorized dealer of JAC.

● It may cause auxiliary restraint system accident and personnel injury if the auxiliary restraint system is not repaired by standard including dismantlement and installation. As for the method to remove the airbag module, you can refer to the section of “Airbag system”.

● Do not use electrical testing equipment to test any circuit of the auxiliary restraint system except for the operation specified in the repair manual. The wiring harness and connectors of the auxiliary restraint system are in yellow or orange.

Cautions for using power tools(pneumatic or electric) and hammer

● When the key is at “ON” gear, do not use power tools or hammer to operate near the airbag diagnostic sensor or other sensor of the airbag system area, otherwise the vibration may activate the sensor and cause the airbag to explode which may result in severe damage.

● When using the power tools or hammer, put the key at “LOCK” gear and pull out the negative pole of the 12V lead-acid battery and then wait for at least one minute.

Cautions for R-134a

Warning:

● The coolant R-12 and R-134a should not be mixed used, otherwise the electrical compressor may operate abnormally. In order to make sure the coolant R-134a being pure and recyclable, use a filling device to refill or reclaim the coolant according to the process specified on the coolant label.

● The R-134a air conditioner system requires specialized compressor lubricant. If non-specialized lubricant is used, it may cause the electrical compressor to work abnormally.

● It is prohibited to put the R-134a exposed in the air.

Warning:

● When dismantling the refrigerating circuit parts of the air conditioner, seal the refrigerating circuit connectors of each parts immediately in order to avoid the moisture in the air entering the refrigerating circuit.

● The sealing lid can only be removed when installing the refrigerating circuit parts of the air conditioner system and all components should be installed as soon as possible in order to avoid the moisture in the air entering the refrigerating circuit.

● The compressor lubricant should be sealed securely otherwise it will be useless when moisture absorbed.

● Do not inhale coolant or vaporous compressor lubricant otherwise it will cause discomfort to eyes, nose and throat. Use special tool to reclaim refrigerant. If there is leakage of the conditioner system, the repairing place should be in open air. Any other question about the safety and health of refrigerant, please refer to the manufacturer of the coolant and compressor lubricant.

● The compressor lubricant is forbidden to get in touch with polystyrene which may make it ineffective.

Contamination of refrigerant

If the refrigerant is not pure, please take below measures:

● Explain to consumer that it is forbidden to release refrigerant which will contaminate the atmosphere.

● Recycling polluted refrigerant may damage the recycling equipment and contaminate the coolant in the device.

● Use special refrigerant filling device to reclaim and refill the refrigerant and do not reclaim polluted refrigerant. The handling of refrigerant must abide by local rules and regulations. As for replacing the parts of cooling system, please refer to related chapter in maintenance manual.

Normal precautions for refrigerant

Warning:

● It is forbidden to release refrigerant in the air. Please use special recycling equipment to release refrigerant.

● It is required to wear eyes and hand protective equipment during operation relating to refrigerant and air conditioner system.

● Do not keep refrigerant stored in more than 52℃ temperature.

● Do not use open flame to burn refrigerant tank. Put the refrigerant tank in warm water if heating is needed.

● Do not throw or press the refrigerant tank.

● Do keep the refrigerant away from open flame because it will release poisonous gas.

● Make sure the working place is with good ventilation otherwise the refrigerant will inhale oxygen in the air and cause personnel to suffocate.

● Do not make pressure or leakage test for repairing equipment of R-134a and air conditioner system filled with compressed air. The mixture of R-134a and air is combustible and it will cause personal injury or property loss in the event of burning. Please consult the refrigerant manufacturer for more safety information.

Precautions for dye leakage inspection

● The air conditioner system does not contain fluorescent leakage detection dye.

● Do not use fluorescent leakage detection dye in the air conditioner system.

Precautions for compressor lubricant

● It is required to use specialized compressor lubricant RL168H for the air conditioner system otherwise it will cause malfunction of the air conditioner system.

● Do not use recycling and filling device of normal lubricant refrigerant.

● The recycling and filling device of conventional lubricant refrigerant can only be used for the vehicle after thoroughly and clean rinse.

Precautions for electrical compressor maintenance

● The intake and exhaust vent of the compressor should be installed sealing-plug to avoid any entrance of air or impurities.

● After the compressor is removed, its placed state must be same with the state when it is installed on the vehicle.

● The compressor needs to operate for more than two minutes after installation.

Preparation work

Lubricant refrigerant

名称	Usage	Remark
Refrigerant R-134a	Used for refrigeration cycle
Compressor lubricant RL68H	Compressor lubricant

Special tool

Tool name	Picture	Tool name	Picture
Triple table		High strength invisible lamp
Refillable recycling tank of fifty pounds		Microthermometer
Lip shape sealing removal tool for air conditioning system		O-ring sealing removal tool
O-ring sealing installation tool		Refrigerant recycling, regeneration and refilling system
Heating gun		Insulated gloves
Insulated shoes		Motor tool

System introduction

Introduction

Air conditioner ventilation system is composed of blower unit, heating unit and refrigeration unit.

The air conditioner filter is installed above the blower motor.

Components

Ventilation system layout

Serial number	Component name		Function
1	Ventilation opening	Left blow to face	Adjusting blowing direction of left facial side
2		Side defrost	Adjusting blowing direction of left and right window area
3		Front defrost	Adjusting blowing direction of front windshield glass
4		Right blow to face	Adjusting blowing direction of right facial side
5		Right blow to feet	Adjusting blowing direction of right area of feet
6		Right central blow to face	Adjusting blowing direction of central right facial area
7		Left central blow to face	Adjusting blowing direction of central left facial area
8		Left blow to feet	Adjusting blowing direction of left area of feet
9	Air duct assembly	Defrosting air duct	Guiding defrosting direction
10	Air duct assembly	Face blowing duct	Guiding face blowing direction

Air vent

Reversible vent with grating is installed at central position of ① and side dashboard of ②. The wind direction can be adjusted by reversing the vent.

Defrosting vent

The front defrosting vent of ① is used to remove the frost on the front windshield glass. The side defrosting vent of ② is used to remove the frost on the side window glass of driver and passenger.

Feet vent

Uniformly heating the front row seat feet area.

Blower motor

The blower motor is installed at the right position of air conditioner central accessories.

Using three fixing bolt of ①for installation.

Air conditioner filter

● Air conditioning filter is composed of a filter lid and filter core.

● The type of air conditioning filter is particle which can remove foreign body and abnormal smell , filter dust, pollen and other dirt so as to main a comfortable interior environment.

● If the air conditioning filter is not replaced for a long time, it can lead to block of filter, increased noise of blower, reduction of air volume. The replacement cycle is 5000km to 12000km. For those areas with severe atmosphere pollution and poor road condition, it is required to check and replace it regularly.

System

Ventilation system

Ventilation system is controlled by touch panel. For system control, please refer to chapter of “Air conditioner controlling system.

Mixture rate of vent and air flow

Module	Mixture rate of air volume(%)
	Blow to face				Blow to feet		Defrost
	Left side①	Left central⑦	Right central⑥	Right side④	Right side⑤	Left side⑧	Front defrost③	Side defrost②
	22	21	28	29	—	—	—	—
	17	10	16	17	20	20	—	—
	6	—	—	6	33	33	17	5
	5	—	—	5	25	26	31	8
	5	—	—	5	—	—	73	17

Relation between switch position and throttle position

Defrosting function can be divided into front defrosting and rear defrosting. There are two specialized air vents in front defrosting. Rear defrosting is operated by heating wiring attached on the rear windshield glass.

Switch position			Throttle position
			Defrost throttle	Blowing to face throttle	Blowing to feet throttle	Fresh air blow throttle		Mixed throttle
Module switch	Blow to face		I	M	I		—	—
	Blow to face/feet			N	R
	Blow to feet		H	N	Q
	Defrost/blow to feet		G	L	S
Defrost switch			F	N	S
Fresh air blow switch			—	—	—		A
Interior cycling air switch							B
Temperature controlling switch		16°C （Full cooling ）					—	C
		17°C- 31°C						Controlling by temperature button
		32°C （Full heating）						E

Dismantling and installation

Vent assembly

disassembly

1 Remove dashboard assembly, please refer to the chapter of “Dashboard”.

2 remove fixing screw from dashboard assembly.

3 remove the snap 1, 2, 3, 4

4 remove air conditioner flue

Installation

Install in the reverse order of removal.

Air conditioning filter

Dismantling

1 Remove storage box.

2 Press the button of two sides of air conditioning filter lid and remove air conditioning filter lid.

3 Take out air conditioning filter core.

Installation

Install it in reverse order of removal.

Dismantling and assembly

Defrost air flue

Disassemble

1 Remove the fixing bolt from the air duct assembly to separate the defrosting air duct and the blowing air duct.

2 remove defrost air flue from air flue assembly

Assembling

Follow the opposite sequence of the disassembly sequence.

Blow face air flue

Disassemble

1 Remove the fixing bolt from the air duct assembly to separate the defrosting air duct and the blowing air duct.

2 remove blow face air flue from air flue assembly

Assembling

Follow the opposite sequence of the disassembly sequence.