江淮汽车部门：客户服务部

Ccontent

Overview

I. warning and precautions

...........................

2-1

(2) warning and precautions

............................

1-1

II. vehicle inspection

......................................

2-5

(2) projects should be checked when

operating the vehicle 1-5

(2) projects should be checked when fuel-

charging

(3) projects should be checked at least

once a month 2-5

(4) projects should be checked at least

twice a year 2-5

(5) projects should be checked at least

once a year 2-5

III. lifting the vehicle

.......................................

2-5

(2) lifting the vehicle 1-5

IV. maintenance

.............................................

2-6

(2) specifications

................................................

1-6

(2) regular maintenance instructions

..............

2-6

5、Maintenance information system

..........

2-7

(2) Arrows and symbolic description

used in the manual

............................................

1-7

VI. health and safety

......................................

2-7

(2) introductions

.................................................

1-7

(2) acid and alkali

..............................................

2-7

(3) air bag

............................................................

2-8

(4) A/C refrigerant

..............................................

2-8

(5) binder and sealant

.......................................

2-9

(6) asbetos 2-10

(7) acid liquor in battery

..................................

2-10

(8) chemical materials

....................................

2-10

(9) dust

..............................................................

2-10

(10) electric shock

...........................................

2-10

(11) waste gas

.................................................

2-11

(12) fiber isolation

............................................

2-11

(13) fire

..............................................................

2-11

(14) first aid

......................................................

2-11

(15) foam - polyurethane

................................

2-11

(16) fuel

.............................................................

2-11

(17) general workshop tools and equipment

(18) lubricants and greases

...........................

2-12

(19) noise

..........................................................

2-12

VII. Vehicle specifications 2-13

(2) vehicle dimensional specifications 1-14

(2) Maintenance parameters 2-14

VIII. vehicle identification

............................

2-14

(2) vehicle identification code

........................

1-14

（2）label

.........................................................

2-15

IX noise, vibration and abnormal sound

2-15

(2) diagnostic information and procedures

1-15

(2) maintenance guide 2-16

10. Tool purchasing channel and diagnosis device 2-16

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Engine cover and wheel fender

I. overview 3-1

(1) Structure outline

...........................................

3-1

(3) maintenance and technical

parameters 2-2

(3) torque parameter 3-2

(4) Maintenance precautions 3-2

II. Engine cover assembly

............................

3-2

(1) Special tools 3-2

(2) Disassembly 3-2

3) assembly 3-2

III.Engine cover lock

......................................

3-3

(1) Special tools 3-3

(2) Disassembly 3-3

(3) Installation 3-3

4. Engine bonnet open pull cable 3-4

(1) Special tools 3-4

江淮汽车部门：客户服务部

(2) Disassembly 3-4

(3) Installation 3-5

V. Opening handle of engine cover

............

3-5

(1) Special tools 3-5

(2) Disassembly 3-5

(3) Installation 3-6

6. Engine bonnet stay bar 3-7

(1) Special tools 3-7

(2) Disassembly 3-7

(3) assembly 3-7

VII. Engine cover hinge

.................................

3-7

(1) Special tools 3-7

(2) Disassembly 3-7

(3) Installation 3-8

4) adjustment of clearance of engine cover

....................

3-8

VIII. Wheel fender

..........................................

3-9

(1) Special tools 3-9

(2) Disassembly 3-9

(3) Installation 3-9

Front and rear bumpers

I.Overview 3-1

(1) Structure outline

...........................................

3-1

(2) Torque parameter 3-2

(3) maintenance precautions 3-2

II. Front bumper assembly

....................................................

3-3

(1) Special tools 3-3

(2) Disassembly 3-3

(3) Installation 3-4

III. Front anti-collision beam assembly 3-6

(1) Special tools 3-6

(2) Disassembly 3-6

(3) Installation 3-6

IV. Front grille assembly 3-7

(1) Special tools 3-7

(2) disassembly 3-7

(3) Installation 3-8

V. Rear bumper

..............................................

3-8

(1) Special tools 3-8

(2) Disassembly 3-8

(3) Installation 3-10

VI. Rear anti-collision beam assembly

.............................

3-11

(1) Special tools 3-11

(2) Disassembly 3-11

(3) Installation 3-11

VII. Left/right fixed support on rear bumper

.....................

3-11

(1) Special tools 3-11

(2) Disassembly 3-11

(3) Installation 3-12

Front door

I. Overview 4-1

(4) Structure outline 1-1

(2) Torque parameter 4-2

II. Left front door assembly

....................................................

4-2

(1) Special tools 4-2

(2) Disassembly 4-2

(3) Inspection 4-3

(4) Installation 4-3

III. Front door waterproof membrane 4-4

江淮汽车部门：客户服务部

(1) Special tools

..............................................................................

4-4

(2) Disassembly 4-4

(3) Installation 4-5

IV. Door lock and fastener assembly of front side door 4-5

(1) Special tools 4-5

(2) Disassembly 4-5

(3) Installation 4-6

(4) inspection 4-6

V. Door lock hook assembly 4-7

江淮汽车部门：客户服务部

(1) Special tools 4-7

(2) Disassembly 4-7

(3) assembly 4-7

V. Front door outer handle assembly 4-8

(1) Special tools 4-8

(2) Disassembly 4-8

(3) Installation 4-9

VII. Front door stopper

.............................................................

4-9

(1) Special tools 4-9

(2) Disassembly 4-9

(3) Installation 4-10

VIII. Front door hinge

.............................................................

4-11

(1) Special tools 4-11

(2) Disassembly 4-11

(3) Installation 4-11

IX. Front door inner weather-strip 4-11

(1) Special tools 4-11

(2) Disassembly 4-11

(3) Installation 4-12

X. Front door outer weather strip 4-12

(1) Special tools 4-12

(2) Disassembly 4-12

(3) Installation 4-12

XI. Front door frame rubber strip 4-13

(1) Special tools

...............................................

4-13

(2) Disassembly 4-13

(3) Installation 4-13

XII. Front door first rubber strip

.........................................

4-13

(1) Special tools 4-13

(2) Disassembly 4-13

(3) Installation 4-14

XIII. Front door window

.......................................................

4-14

(1) Special tools 4-14

(2) Disassembly 4-14

(3) Installation 4-14

XIV. Front door window regulator

.....................................

4-15

(1) Special tools 4-15

(2) Disassembly 4-15

(3) Installation

..................................................

4-15

XV. Front door window groove

..........................................

4-16

(1) Special tools 4-16

(2) Disassembly 4-16

(3) Installation 4-16

XVI. Front door window front guide rail

............................

4-17

XVII. Front door window rear guide rail

............................

4-17

(1) Special tools 4-17

(2) Disassembly 4-17

(3) Installation 4-17

Rear door

I. Overview 5-1

(5) Structure outline 1-1

(2) Torque parameter 5-2

II. Rear door assembly

...........................................................

5-2

(1) Special tools 5-2

(2) Disassembly 5-2

(3) Installation 5-3

III. Rear door waterproof membrane 5-4

(1) Special tools 5-4

(2) Disassembly 5-4

(3) Installation 5-4

IV. Rear door stopper

.............................................................

5-5

(1) Special tools 5-5

(2) Disassembly 5-5

(3) Installation 5-6

江淮汽车部门：客户服务部

V. Rear door outer handle assembly

(1) Special tools 5-6

(2) Disassembly 5-6

(5) installation

..............................................................................

3-7

VI. Rear door hinge

................................................................

5-8

(1) Special tools 5-8

(2) Disassembly 5-8

江淮汽车部门：客户服务部

(3) Assembly 5-8

VII. Rear door frame rubber strip

...........................................

5-8

(1) Special tools 5-8

(2) Disassembly 5-8

(3) Installation 5-9

VIII. Rear door window

............................................................

5-9

(1) Special tools 5-9

(2) Disassembly 5-9

(3) Installation 5-9

IX. Rear door window regulator

.........................................

5-10

(1) Special tools 5-10

(2) Disassembly 5-10

(3) Installation 5-10

X. Rear door window guide rail and window groove 5-10

(1) Special tools 5-10

(2) Disassembly 5-10

(3) Installation 5-11

Tail door and oil-filler cap

I. Overview 6-1

(6) Structure outline 1-1

(2) Torque parameter 6-2

II. Tail door assembly

....................................

6-2

(1) Special tools 6-2

(2) Disassembly 6-2

(3) Installation 6-3

III. Tail door hinge

..........................................

6-4

(1) Special tools 6-4

(2) Disassembly 6-4

(3) Installation 6-4

IV. Tail door lock

............................................

6-4

(1) Special tools 6-4

(2) Disassembly 6-4

(3) Installation 6-5

V. Tail door lock hook

............................................................

6-5

(1) Special tools 6-5

(2) Disassembly 6-5

3) assembly 6-6

VI. Tail door air spring pole assembly

.................................

6-6

(1) Special tools 6-6

(2) Disassembly 6-6

(6) installation

.....................................................

3-7

VII. Tail door sealing strip

......................................................

6-7

(1) Special tools 6-7

(2) Disassembly 6-7

(3) Assembly 6-8

VIII. Tail door dumper block 6-8

(1) Special tools 6-8

(2) Disassembly 6-8

(3) Assembly 6-8

IX. Fuel filler cover assembly 6-9

(1) Special tools 6-9

(2) Disassembly 6-9

(3) Installation 6-9

Interior trim

I. Overview 7-1

(7) Structure outline 1-1

(2) Torque parameter 7-2

(3) maintenance precautions 7-2

II. Carpet assembly

...............................................................................

7-2

江淮汽车部门：客户服务部

(1) Special tools 7-2

(2) disassembly 7-2

(3) Installation 7-3

III. A pillar upper guard plate assembly 7-3

(1) Special tools 7-3

(2) Disassembly 7-3

(3) Installation 7-4

江淮汽车部门：客户服务部

IV. A pillar lower guard plate assembly

.................................

7-4

(1) Special tools 7-4

(2) Disassembly 7-4

(3) Installation 7-5

V. B pillar upper guard plate assembly

.................................

7-5

(1) Special tools 7-5

(2) Disassembly 7-5

(3) Installation 7-6

VI. B pillar lower guard plate assembly 7-7

(1) Special tools 7-7

(2) Disassembly 7-7

(3) Assembly 7-8

VII. C pillar lower guard plate and trunk side guard

plate C pillar lower guard plate and trunk side

guard plate assembly 7-8

(1) Special tools 7-8

(2) Disassembly 7-8

(3) Installation 7-9

VIII. C pillar upper guard plate assembly

...........................

7-11

(1) Special tools 7-11

(2) Disassembly 7-11

(3) Installation 7-12

IX. Front door inner trim panel assembly 7-12

(1) Special tools 7-12

(2) Disassembly 7-12

(3) Installation 7-14

X. Rear door inner trim panel assembly 7-16

XI. Front doorsill guard plate assembly

..............................

7-16

(1) Special tools 7-16

(2) Disassembly 7-16

(3) Installation 7-16

XII. Rear doorsill guard plate assembly

..............................

7-17

(1) Special tools 7-17

(2) Disassembly 7-17

(3) Installation 7-17

XIII. Tail door sill cover plate

......................

7-18

(1) Special tools 7-18

(2) Disassembly 7-18

江淮汽车部门：客户服务部

3) assembly 7-19

XIV. Cover plate of tail door lock

...............

7-19

(1) Special tools 7-19

(2) Disassembly 7-19

(3) Installation 7-19

XV. Exhaust grille assembly 7-20

(1) Special tools 7-20

(2) Disassembly 7-20

(3) Installation 7-20

XVI. Tail door upper guard plate assembly 7-20

(1) Special tools 7-20

(2) Disassembly 7-20

(3) Installation 7-21

XVII. Tail door left/right guard plate assembly 7-21

(1) Special tools 7-21

(2) Disassembly 7-21

(3) Installation 7-22

XVIII. Tail door lower guard plate assembly 7-22

(1) Special tools 7-22

(2) Disassembly 7-22

(3) Installation 7-23

XIX. Rear door handle case

...............................................

7-24

(1) Special tools 7-24

(7) Disassembly 2-24

(3) Installation 7-24

XX. Roof assembly 7-24

(1) Special tools 7-24

(7) Disassembly 2-24

(3) Installation 7-25

XXI. Sun visor assembly 7-26

(1) Special tools 7-26

(2) Disassembly 7-26

(3) Installation 7-26

XXII. Side armrest assembly 7-26

(1) Special tools 7-26

(2) Disassembly 7-26

(3) Installation 7-27

江淮汽车部门：客户服务部

Exterior trim

I. Overview 8-1

(8) Structure outline 1-1

(2) Torque parameter 8-2

(3) maintenance precautions 8-2

II. Front wheel cover

...............................................................

8-2

(1) Special tools 8-2

(2) Disassembly 8-2

(3) Installation 8-3

III. Rear wheel cover

..............................................................

8-4

(1) Special tools 8-4

(2) Disassembly 8-4

(3) Installation 8-4

IV. Front windshield and sealing strip 8-5

(1) Special tools 8-5

(2) Disassembly 8-5

(3) Installation 8-6

V. Rear windshield assembly 8-6

(1) Special tools 8-6

(2) Disassembly 8-6

(8) installation

.....................................................

3-7

VI. Front triangle cover panel

................................................

8-8

(1) Special tools 8-8

(2) Disassembly 8-8

(3) Assembly 8-8

VII. Rear side window assembly

..........................................

8-8

(1) Special tools 8-8

(2) Disassembly 8-8

(3) Installation 8-9

VIII. Ventilation cover assembly

...........................................

8-9

(1) Special tools 8-9

(2) Disassembly 8-9

(3) Installation 8-9

IX. Spoiler assembly

...........................................................

8-10

(1) Special tools 8-10

(2) Disassembly 8-10

(3) Installation 8-10

X. Rear door outer trim panel assembly 8-11

(1) Special tools 8-11

(2) Disassembly 8-11

(3) Installation 8-11

XI. Deflector assembly

........................................................

8-12

(1) Special tools 8-12

(2) Disassembly 8-12

(3) Installation 8-13

XII. Roof luggage frame assembly 8-14

(1) Special tools 8-14

(2) Disassembly 8-14

(3) Installation

..................................................

8-15

XIII. Front wheel eyebrow

...................................................

8-16

(1) Special tools 8-16

(2) Disassembly 8-16

(3) Installation 8-16

XIV. Rear wheel eyebrow

...................................................

8-16

(1) Special tools 8-16

(2) Disassembly 8-16

(3) Installation 8-17

Dashboard

I. Overview 9-1

(9) Structure outline 1-1

(2) Torque parameter 9-1

(9) maintenance precautions 3-1

II. Dashboard

江淮汽车部门：客户服务部

..........................................................................

9-2

(1) Special tools 9-2

(2) Disassembly 9-2

(3) Installation 9-3

III. Visor assembly

........................................................

9-5

(1) Special tools 9-5

(2) Disassembly 9-5

江淮汽车部门：客户服务部

(3) Installation 9-6

IV. Combination instrument cover assembly

........................

9-6

(1) Special tools 9-6

(2) Disassembly 9-6

(9) installation

.....................................................

3-7

V. Left side coated panel assembly 9-7

(1) Special tools 9-7

(2) Disassembly 9-7

(9) installation

.....................................................

3-7

VI. Right side coated panel assembly 9-8

(1) Special tools 9-8

(2) Disassembly 9-8

(3) Assembly 9-8

VII. Left trim panel assembly of dashboard cover

9-9

(1) Special tools 9-9

(2) Disassembly 9-9

(3) Installation 9-9

VIII. Middle trim panel assembly

..........................................

9-10

(1) Special tools 9-10

(2) Disassembly 9-10

(3) Installation 9-11

IX. Left end cover assembly 9-12

(1) Special tools

...............................................

9-12

(2) Disassembly 9-12

(3) Installation 9-12

X. Inner cab electric box cover

..........................................

9-12

(1) Special tools 9-12

(2) Disassembly 9-12

(3) Installation 9-13

XI. Driver lower guard plate assembly

.............................

9-13

(1) Special tools 9-13

(2) Disassembly 9-13

(3) Installation 9-14

XII. Steering column lower housing 9-15

(1) Special tools 9-15

(2) Disassembly 9-15

(3) Installation 9-16

XIII. Dashboard tubular beam weldment assembly

.......

9-17

(1) Special tools 9-17

(2) Disassembly 9-17

(3) Installation 9-18

XIV. Glove box assembly

...................................................

9-20

(1) Special tools 9-20

(2) Disassembly 9-20

(3) Installation 9-21

Secondary dashboard

I. Overview 10-1

(10) Structure outline 1-1

(2) Torque parameter 10-1

(10) maintenance precautions 3-1

II. Secondary dashboard

............................

10-2

(1) Special tools 10-2

(2) Disassembly 10-2

(3) Installation 10-3

III. Rear cover of secondary dashboard

........................................................................

0-3

(1) Special tools 10-3

(2) Disassembly 10-3

(3) Installation 10-4

IV. Auxiliary dashboard front trim panel assembly 10-4

(1) Special tools 10-4

(2) Disassembly 10-4

江淮汽车部门：客户服务部

(3) Installation 10-5

V. Left/right front extension assembly

..............................

10-6

(1) Special tools 10-6

(2) Disassembly 10-6

(3) Installation 10-6

VI. Upper panel body assembly 10-7

(1) Special tools 10-7

(2) Disassembly 10-7

(10) installation

................................................

-7

江淮汽车部门：客户服务部

Seat and safety belt

1. Overview 11-1

(11) Structure outline 1-1

(2) Torque parameter 11-1

(11) maintenance precautions 3-1

II. Left front seat assembly 11-2

(1) Special tools 11-2

(2) Disassembly 11-2

(3) Installation 11-3

III. Front row headrest assembly

.......................................

11-4

(1) Special tools 11-4

(2) Disassembly 11-4

(3) Installation 11-4

IV. Front safety belt assembly

...........................................

11-4

(1) Special tools 11-4

(2) disassembly 11-4

(3) Installation 11-5

V. Rear row seat assembly

................................................

11-6

(1) Special tools 11-6

(2) Disassembly 11-6

(11) installation

................................................

3-7

VI. Rear row safety belt assembly 11-8

(1) Special tools 11-8

(2) Disassembly 11-8

(3) Installation 11-9

VII. Rear row headrest assembly

...................................

11-10

(1) Special tools 11-10

(2) Disassembly 11-10

(3) Installation 11-10

Labels

I. Overview 12-1

(12) Structure outline 1-1

II. Front and rear labels

..............................

12-1

(1) Special tools 12-1

(2) Disassembly 12-1

(3) Installation 12-2

Vehicle body data

(1) white body

...............................................

13-1

(2) Engine compartment

.............................

13-3

(3) crossbeam data 13-4

V. Sheet metal, coating and plastic part 13-6

(1) Plastic part 13-6

(2) Sheet metal and coating 13-7

江淮汽车部门：客户服务部

Ove

Warnings and

precautions

2-1

Overall Description

I. warning and precautions

(1) warning and precautions

Definitions of "warning", "important note" and "attention"

The diagnostic and maintenance procedures in this manual include general and specific "warnings", "important

notices" and "cautions", and JAC is committed to providing maintenance information to assist the after-sales service

technician in the diagnosis and maintenance system , so that the vehicle can run normally, but if the technician does not

operate as recommended, some programs may pose a risk to the technician.

"WARNING", "IMPORTANT NOTES" and "CAUTION" are prepared to prevent the occurrence of such hazards, but

not all hazards are predictable. This information is displayed in prominent positions in the maintenance manual. This

information is prepared to prevent the following:

· Serious injury to the person

· Vehicle damage

· Unnecessary vehicle maintenance

· Unnecessary parts replacement

· Improper repair or replacement of vehicle parts

The definition of "WARNING"

When you encounter a "WARNING", it asks you to take the necessary action or to prohibit the action taken. If you

ignore "WARNING", you may have the following consequences:

· Serious injury to the person

· If the vehicle is improperly repaired, it will cause serious personal injury to the driver and / or passenger of the

vehicle.

The definition of "important note"

"Important note" requires special attention to the measures necessary or prohibited. If you ignore the "important note",

will lead to the following consequences:

· Vehicle damage

· Unnecessary vehicle maintenance

· Unnecessary parts replacement

· The maintenance of the system, components of the operation or performance is not normal

· Damage to relevant systems or components

· Damage to fasteners, basic tools or special tools

· Engine coolant, lubricating oil or other major oil spills

The definition of "CAUTION"

The "CAUTION statement emphasizes the necessity of a diagnostic or maintenance procedure, and the purpose of

the "attention" statement is as follows:

· Clear procedure

· Provide supplementary information for completing a program

· Clarify the reason for the operation according to the recommended procedure

江淮汽车部门：客户服务部

Ove

2-2

Warnings and

precautions

· Provide information that helps to complete the program in a more efficient way

· Provide the technician with past experience information to make the process easier

Warning about vehicle lift

△

Warning To avoid vehicle damage, serious personal injury or even death, when the main part is removed from

the vehicle and the vehicle is supported by an elevator, please use jack to support the corresponding

vehicle parts to be dismantled..

Warning about crash repair permission devices

△ Warning To avoid personal injury when exposed to toxic flamings generated from wipes or electroplating (zinc

oxide) metal during grinding / cutting of any type of metal or sheet molding, the working process must be

operated in a well-ventilated area and technician should equip permitted respirators, goggles, earplugs,

welders gloves and protective clothing.

Warning about helper driving

△ WARNING When the technician checks the defective parts, the vehicle should be driven by the assistant.

Otherwise, it may cause personal injury.

Warning about disconnecting the battery

江淮汽车部门：客户服务部

Ove

Warnings and

precautions

2-3

△

WARNING Before servicing any electrical parts, the ignition key must be in the OFF or LOCK position and all

electrical loads must be "OFF"

), Unless otherwise stated in the operating procedure. If the tool or equipment is easily accessible to the

exposed live electrical terminals, disconnect the battery negative cable. Violation of these safety

instructions may result in personal injury and / or damage to vehicles, vehicle parts.

△ Warning If you repair the airbag, you must disconnect the battery negative at least 90s in order to carry out other

operations.

Warnings of inhaling R134a

△

Warning Please Avoid absorbing A/C refrigerant ,134a(R134a),Lubricating oil steam or fog otherwise it will

stimulate the eyes, nose, and pharynx. Please carry out operations in area with proper ventilation. When

exhausting R134a from A/C system, please use service facilities that meet the standard of SAEJ2210

(R134a recycling facilities) If unexpected fluid leak happens, please ventilate workplace before

continuing repair. For other information concerning health and safety, please consult manufacturer of

refrigerant and lubricating oil for details.

Warning about collision cut

△

Warning please cut the recommended parts only, otherwise it will damage the integrity of the vehicle structure,

and may cause personal injury in the event of vehicle collision.

Warnings of cracks on windows

△ Warning If crack appears on the window, yet the window is intact, please use protective glue tape and stamp the

tape on the window in crossing type, so as to avoid further damage or personal injury.

Warnings of windows’ lifting

△Warning When the driver handle the power window, the function of lifting the window fast may Cause personal

injury

Warning about eye protection

△

WARNING In the course of this procedure, licensed goggles and gloves should be worn to reduce the risk of

personal injury.

Warnings of noise-insulating foam material

△ Warning If fire is needed during repair process, the noise-insulating foam material with a distance of 152.4mm

within the fire must be cleared. When re-installing foam material, please avoid inhaling smog, or your

health will be affected.

Warnings of glass and metal sheet

△ Warning In the course of processing glass or metal sheet with sharp or rough edge, licensed goggles and gloves

should be equipped to reduce the risk of personal injury.

Warning of halogen bulb

△ Warning high-pressure gas exist inside the bulb. Improper operation may cause bulb’s explosion. To avoid

personal injury:

· Turn off light switch and cool down the bulb before replacing bulb

· Keep the light switch shut down until the bulb has been replaced

· Please equip goggles while replacing halogen bulb

· While handling bulb, please hold the base part only and avoid contact with glass

· The bulb should be kept away from dust and moisture

江淮汽车部门：客户服务部

Ove

2-4

Warnings and

precautions

· Please scrap the aged bulb in correct procedures

· The halogen bulb should be kept away from children

Warning about moving parts and hot surfaces

△ WARNING When working around the running engine, avoid contact with moving parts and hot surfaces to prevent

personal injury.

Warning about goggles and gloves

△ WARNING Do not wear goggles and gloves when removing exhaust system parts, otherwise rusting and sharp

edges from worn parts of the exhaust system can cause serious personal injury.

Warning about removal of tank cover

△ WARNING To avoid being burned, do not remove the tank cover until the engine is cooled. If the tank and the

radiator are not cooled, remove the tank cover, the cooling system will release hot high pressure liquid

and steam.

Warning about road test

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△

WARNING Please test vehicle with your safety guaranteed and follow traffic regulations. Do not attempt any

operation that may endanger vehicle control. Violation of these safety instructions may result in

serious personal injury and vehicle damage.

Warning about goggles and fuel

△WARNING When processing fuel, be sure to equip goggles to prevent oil from splashing into the eyes.

Airbag system

△ Warning Airbag system has been equipped on this vehicle. Failure to carry out correct operation procedures

may cause following situations:

· Unexpected airbag release

· Pre-tightener spark-off

· Personal injury

· Unnecessary repair of airbag system

△

Warning please obey the following instructions to avoid the situations mentioned above:

· Please refer to the overview of airbag system, and confirm whether repairing operations are carried out on

airbag system’s parts and circuits.

· Please secure the airbag system if you are carrying out repair on airbag system’s parts and circuits.

Warnings of the high-temperature on released airbag module

△

Warning when the airbag is released, the metal surface of airbag system module will be very hot. To avoid

fire accident and personal injury:

· Make sure the metal surface is fully cooled down for a certain time before touching

· Do not put the released airbag system module near any inflammable objects.

Warnings on the clock spring of airbag system

△ Warning incorrect assembly of clock spring may cause damage to the inner spiral coil, which will cause

failure of coil and airbag module, and lead to potential personal injury.

Warnings of airbag module’s scrapping

△ Warning to avoid unexpected release of airbag and personal injury, do not operate the unreleased airbag

module as scrapped objects in workplace. If the sealing container is damaged during scrapping

process, some materials in the unreleased module may cause illness or personal injury. Please

scrap the unreleased airbag module by following releasing procedures.

Warnings of airbag module’s handling and storing

△ Warning while transporting unreleased airbag module:

· Do not lift the wire or connector on airbag module

· Ensure the airbag’s opening hasn't been put toward you or other people.

△

Warning while storing unreleased airbag module, ensure the airbag's opening is not facing the surface of

airbag itself. The opening cannot be faced down, and no object should be put on airbag module.

Enough space should be provided for airbag’s unexpected release so as to avoid personal injury.

Do not soak the unreleased airbag module into water or other fluids.

Do not place the unreleased airbag module near fire or high-temperature area in case of personal injury caused

by airbag’s unexpected release.

Warnings of handling collision sensor of airbag system

△ Warning Do not shake or knock the collision sensor of airbag system. Before charging collision sensor, make

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sure the sensor has been fixed tightly.failure to obey correct assembly procedures may cause

unexpected release of airbag and personal injury.

Important notes of engine’s lifting

△

Important notes: do not fix the lifting jack under oil sump, stamping parts or crankshaft belt pulley under any

circumstance.

Improper lifting may cause damage to vehicle parts.

The important precautions for the removal of the logo on exterior trim

△

Important notes: while removing logo / nameplate, please use plastic tool with flat edge to avoid damage on

paintwork

Important note of Fasteners

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△ IMPORTANT NOTE: Please use the correct fastener in the correct position. Replace the part number of the

fastener must be correct, need to replace the fastener or need to use

Thread locking glue or sealant fasteners are specified in the maintenance procedure, and no

paint, lubricating oil or corrosion inhibitor may be used on the fastener or fastener connection

surface unless otherwise stated.

These coatings affect the torque and clamping forces of the fasteners and damage the fasteners. When assembling

fasteners, be sure to use the correct fastening sequence and tightening torque to avoid damage to parts and systems.

Important notes of handling electrostatic discharge and sensitive parts

△ Important note: electrostatic discharge (ESD) will cause damage to solid electric component. Not all

components that subject to ESD have been marked with ESD symbol. Therefore, please handle

electric components carefully. Please obey the following safety instructions to avoid damage

caused by ESD:

-Before repairing electronic component, touch the metallic bonding point and release the static inside body

(especially after sliding vehicle seat)

-Do not touch the exposed terminal. The terminal may be connected to circuit which may be damaged by static.

-When repairing connector, do not make tools contact the exposed terminal.

-Do not dismantle parts from protective cap unless otherwise stated.

-Avoid following operations unless otherwise stated by diagnostic program:

-Bridging or bonding of components or connectors

-When connecting testing facility’s probes to all parts or connectors, connect binding wire first before using test

probes

Before opening protective cap of component, please bind the component first. Do not put the solid component on

metallic worktable, television, radio or other electric devices.

Important notes on switching ignition lock to “OFF” while disconnecting battery

△

Important note: when connecting/disconnecting battery cable, charger or jumper cable, make sure the ignition

switch is at “OFF”. Otherwise the control module or other electric components may be

damaged.

Important precautions of not twisting or bending when installing the hose

△ IMPORTANT NOTE: The inlet and outlet hoses may not be twisted during Installation and may not bend or

deform the hose for ease of Installation, as this may cause

Parts are damaged.

Important notes of fault diagnosis tester

△

Important note: before diagnosing vehicle, please pay attention to following situations or the control module may

be damaged.

-Make sure the software version of tester and terminal are latest

-The vehicle battery must be fully charged and the battery’s voltage should be between 12-14V

The connection of tester and terminal cable should be tight

While programming control module, the charger shouldn’t be connected to battery

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Important notes when steering wheel is in limit position

△

Important note: the lasting time for steering wheel at its limit position shouldn't exceed 5 seconds, otherwise the

steering pump may be damaged.

Important note of testing probe

△ Important note: do not insert the probe of testing facility (digital multimeter and etc.) into wire connector or the

terminal of fuse box. The diameter of testing probe will deform most terminals. Deformed terminals

have poor contact, which may cause system failure. Make sure to apply special tool and test

terminal from front side. Do not use clip or other substitutes to test the terminal.

△ Important note: while using special tool to test components, make sure the testing adapter can match to the

dimension of terminal. Do not choose adapter by eyeballing, as some terminal’s hole may be bigger than that of

actual terminal.

Using improper testing adapter may cause damage to terminal.

Important notes of damage on windows’ edge

△

Important note: to avoid damage on vehicle windows caused by exposed edge, the window must be 1mm lower

than the surface of metal sheet to avoid the damage.

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II. vehicle inspection

(1) projects should be checked when operating the vehicle

Honk operation.

Please press the honk occasionally to ensure the honk is working well. Check all buttons.

Operation of the brake system

While braking, please check whether abnormal noise/sound, increase of brake pedal’s stroke or repetitive lane

departure exists. Furthermore, if the brake warning light keeps lighting or flickering, some failures may exist inside brake

system.

(2) projects should be checked when fuel-charging

Oil/fluid loss of all systems except for windshield washer means the system has failure. Please check and repair

system immediately.

Check the liquid level of cleaning agent of front windshield glass

Check the liquid level of cleaning agent in liquid reservoir, and add cleaning agent if necessary.

(3) project should be checked at least once a month

Operation of vehicle light

Check the operation of license lamp, headlamp (low/high beam), parking lamp, fog lamp, tail lamp, brake lamp,

steering lamp, reversing lamp and hazard warning lamp.

Oil leak check

After the vehicle has been parked for a period of time, please check regularly whether water, engine oil, fuel or other

fluid exist under the vehicle. Water-dripping is a normal phenomenon when the air conditioning system is used . if fuel leak

or smoking is detected, please check resons and eliminate fault timely.

(4) projects should be checked at least twice a year

Door and window seal lubrication

Apply a layer of silicone grease to the seal with a clean cloth.

(5) projects should be checked at least once a year

Status and operation of safety belt

Check safety belt system, including the strap, buckle, lock plate, retractor, guide ring and fixing device.

Storing of spare tire and lifting jack

Beware of the crunching sound appeared in vehicle’s rear part. Spare tire, lifting device and tools must be fixed all the

times. Please use engine oil to lubricate the ratchet or spiral device of lifting jack after use.

Key lock maintenance

Lubricate key cylinder

Maintenance of vehicle body’s lubrication

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Lubricate all hinges on vehicle doors, engine cover, oil filler cap, tail door, plunger latch, glove box and control

console. All components of folded seats need to be lubricated.

Rinsing of vehicle’s bottom part

First, loosen the deposit sediment gathered around vehicle’s sealed area. Then use clean water to rinse vehicle’s

bottom. After winter, the vehicle’s bottom should be cleaned once a year at least. Rinsing vehicle’s bottom can remove the

corrosive material that can be used for deicing or dust-proof.

III. Lifting the vehicle

(1) to lift the vehicle

Please refer to "Warnings about vehicle lift" in the "Warnings and Precautions".

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To avoid personal injury, be sure to use the jack when you are working on a vehicle that is only jack-mounted or under

a vehicle. Put the cushion block of rear lifter beneath the junction between the rear frame rail and side frame rail.

△ Note that the rear lift block can not hit the sill plate to the outside of the frame rails or the floor.

Put the cushion block of front lifter beneath the junction between the rear frame rail and side frame rail.

△ Note that the rear lift block can not hit the sill plate to the outside of the frame rails or the floor.

IV. maintenance

(1) specifications

Oil/liquid capacity

application specification

Refrigerant

480

20g

Recommended oil/liquid and lubricating oil

application Oil&liquid / lubricating oil

A/C refrigerant R134a

Windshield cleaning agent NC310-c

Engine cover and vehicle door hinge, fuel

filler port hinge

General lithium-based grease

for vehicle

sealing strip for doors and windows

Silica-based lubricating grease

(2) regular maintenance instructions

The normal use of the vehicle

The maintenance items given in the maintenance plan has assumed that the vehicle is used for the following

purposes:

Passengers and cargo are transported under the constraints indicated by the tire label at the driver's door edge. Drive

on the proper road surface and within the legal limits.

Description of planned maintenance items

Maintenance items listed in the maintenance items detailed below, in the implementation of the following maintenance

items, be sure to replace all parts and make all necessary repairs before they can drive on the road, be sure to use the

appropriate fluids and lubricants.

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S4-w200001b

V. maintenance information system

(1) the arrows and symbol description used in the manual,

1. Indicator arrows

2. Move direction arrow

3. Rotation direction arrow

4. Part number label

5. Partial magnification

2 2

2 2 2

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VI. health and safety

(1) Description

Many of the operations related to vehicle maintenance and repair can affect your safety or health issues. Some

hazardous operations, materials and equipments and safety rules to avoid hazards have been listed in this session.

This section does not cover all matters related to health and safety, so all operations and procedures and materials

should be handled on the premise of safety and health. Before using any product, please check the product manual

provided by the manufacturer or supplier.

(2) acid and alkali

For example, corrosive sodium carbonate, sulfuric acid.

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Used for battery and other materials’ cleaning.

Irritation or erosion for the eyes, skin, smell and throat, and will cause burns to the human body and damage to

ordinary protective clothing. Avoid splashing on eyes, skin and clothing. Wear proper protective clothing, gloves and

goggles to prevent inhalation.

Be sure to include flushing equipment nearby, such as eye wash bottles, shower pads, soap, etc., for immediate relief

in the event of splashes. Marked signs of eye danger in a prominent position.

(3) air bag

For highly inflammable or explosive materials—please follow no-smoking rules

Air bags are assembled as auxiliary safety system in steering wheel, seats of front passengers, front dashboards and

A column, B column and C column. A high-energy propellant that can generate extremely high-temperature (2500

℃

/4532 ℉) gas has been equipped in the air bag expander.

This propellant is sealed in inclosed components, and will filled into airbag after reacting with airbag. During repair

process, do not open airbag, because this will make propellant contact airbag and cause hazard. If air-generator is found

broken, please equip full-protective clothing when processing spilled material.

When airbag has been set off normally, please equip safety goggles and gloves during processing. The released air

bag should be processed according to relevant laws and regulations in local area.

If you have direct contact with ramification of air, please: Rinse the contacted part with water

Seek medial assistance if necessary

Airbag — operations should be done

For your safety, please wear protective equipments before carrying out following operations; when dismantling airbag,

make sure the vehicle’s ignition switch is at “LOCK”. Pull up the key and disconnect negative cable, then proceed

disassembly process after 90 seconds.

Store the airbag components in straight position When storing, keep the airbag dry.

When moving airbag components, do not touch electrode and keep airbag away from body. Place airbag component

with protecting cover facing up.

Check whether airbag component is damaged

Disconnect battery’s cathode cable when connecting airbag, and stand in the side of airbag component after waiting

60 seconds. Rectify and maintain all devices accurately.

Wash hands after processing the released airbag.

Airbag — operations should be avoided

Do not store inflammable material or component together with gas-generator. Do not soak the unreleased airbag

module into water or other fluids.

Do not store gas-generator in area which has a temperature higher than 80 ℃ /176 ℉ Do not store components

upside down.

Do not try to open the cover of gas-generator

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Do not expose gas-generator to fire or heat source Do not place other object on components’ protective cover

Do not use damaged component

Do not touch the component or gas-generator within 10 minutes after the airbag component is set off Do not use

electric probe on the circuit.

(4) A/C refrigerant

Physical contact may lead to frostbite.

Please follow the instructions provided by manufacturer. Do not make refrigerant exposed to light, and wear proper

goggles and gloves.

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If your skin or eyes has contact with refrigerant, use water to rinse the contacted area immediately. Use proper rinsing

solution to clean your eyes. Do not rub your eyes and seek medical assistance according to actual situations.

A/C refrigerant — operations should be avoided

Do not store refrigerant in places that are exposed to sun or have heat sources nearby.

When filling refrigerant, do not keep refrigerant bottle straight. Keep the bottle’s valve facing down. Do not expose

refrigerant bottle exposed to frost or snow.

Do not drop refrigerant bottle. Do not release refrigerant into air under any circumstance. Do not blend refrigerant, like

mixing R12 (dichlorodifluoromethane) and R134a (tetrafluoroethane)

(5) binder and sealant

Important note of binder and sealant

Before applying binder and sealant, make sure the applied surface should be clean. Please use specified cleaning

agent to scrub the applied surface so as to guarantee the binding effect. while applying sealant, do not let the glue solution

enter into thread's blind hole, as the glue solution will generate hydraulic locking effect when the fastener is fastening,

which will lead to damage on fasteners and/or other components. Furthermore, the glue solution will make fastener unable

to acquire correct clamping force during fastening, and deteriorate the sealant's performance. This will cause fasteners

unable to fasten correctly, loosen or separate components and cause severe damage to engine or other components.

Health and safety

Hazardous materials exist in binder and sealant, and long-time contact with these material will cause acute/slow

disease, occupational disease, skin disease and etc. While gluing, please use venting device to keep the ventilation in

workshop; during operation, please wear protective gloves, goggles and clothings. After the process, please wash hands

and keep the cleanness and tidiness of workshop.

the waste of wasted glue or solvent’s pollution should be cleaned timely. Long-time accumulation is prohibited.

Products should be stored in non-smoking area and keep cleanness while using. Please use applying device or

container to proceed working process as far as possible.

Important note of repair of binder and sealant

When failure or accident happens on vehicle, it may cause vehicle’s deformation, steel plate’s cracking and welding

spot’s fall-off. It may cause partial damage to engine, chassis or other assemblies and make binder/sealant’s fall-off and

damage. During the repair process, please choose proper binders according to the component’s texture and functions.

Some binder/sealants that may be used during repair process have been listed follow for your reference during repair

process.

Repair of vehicle body

When the interior trim and steel plate of vehicle body are deformed or cracked, the binder will fall off or be broken.

Therefore the parts that applied with binder should be fixed during repair process.

Please use knife to clean the binder on vehicle body’s surface, and use alcohol to scrub the remnant binder; please

use specific cleaning agent to scrub the glued parts to avoid the existence of remnant glue or other foreign material on

applying surface; then apply fixing binder on the original gluing part to glue and seal components.

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Parts’ repair

Some parts (inner trim component, engine, gearbox and etc.) needs to be glued or sealed if suffering damage. While

applying sealant, please clean the binding surface so as to avoid the negative effect of rag and crack.

Attentions during process

The binder/sealant can prevent water and dust from entering into vehicle, and is corrosion-resistant The original

sealing joints are apparent. If these joints are broken, they need to be re-sealed. Please use binder/sealant with high-

viscosity while sealing the openings and joints. Please follow the instructions of the chosen materials

-While applying binder/sealant, precautionary measures must be taken to prevent binder/sealant from entering into

components’ opening (door lock, glass-lifting groove, glass regulator and safety belt’s retractor) or other moving, rotary

components, especially parking brake’s drawing. After applying binder/sealant, make sure all release holes of vehicle are

open.

-When processing, please wear specific protective goggles and gloves to prevent personal injury.

-When vehicle leaves factory and all metal sheets of vehicle have been coated, repaired and replaced with new spare

parts, please apply rust-proof base coat on the surface of exposed metal before gluing.

-After gluing, some binder/sealants need to be dried and solidified. The baking condition is (70-80)℃，20-30min.

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(6) asbestos

Inhaling asbestos dust will cause damage to lung and lead to cancer.

Please moisten asbestos while processing waste materials, and place it in sealed container with apparent mark for

safe processing. If it’s necessary to cut or drill on asbestos material, please moisten the material first, and use manual or

low-speed power tools only.

(7) acid liquor in battery

The released gas during charging is explosive, therefore do not carry out firing process near battery that is charging or

has been charged sometime ago. Proper ventilation must be guaranteed.

(8) chemical materials

Chemical materials such as solvents, sealants, adhesives, coatings, resin foams, battery acid, engine coolant, brake

fluids, fuels, lubricants and greases should be used very much note. They can be poisonous, harmful, aggressive, irritating

or highly flammable, with highly dangerous odors and dusts.

The effects of long-term overexposure to a chemical environment may be immediate or chronic, transient or

permanent, cumulative, superficial, life-threatening or may affect lifespan.

Chemical Materials - What to do

Carefully read and follow the warnings and cautions on the container of origin and any attached flyers, posters or

other instructions for use, as well as the health and safety information sheets for the ingredients, which are obtainable by

the manufacturer.

After getting physical contact with chemical materials, remove it from the skin and clothing as soon as possible, and

immediately replace the heavily immersed clothing and thoroughly clean it.

Strictly follow the work instructions and wear protective clothing to avoid direct contact with the skin and eyes.

It must be cleaned before handling breaks, eating, smoking, or using the washroom while handling chemical materials.

Keep working areas clean, tidy and do not spill chemicals.

Chemical Materials - Actions to be avoided

Unless specified by the manufacturer, chemical materials can not be mixed at will; some chemicals can form other

toxic or harmful chemicals that can release other toxic and harmful gases when mixed and can cause explosions and other

accidents.

Do not spray chemical materials in a closed environment.

Unless instructed by the manufacturer, chemical materials should not be heated as some chemicals are highly

flammable while others may emit toxic and noxious gases.

Do not allow the chemical container to remain open and the emitted gas may accumulate to a toxic, hazardous or

explosive level. Some gases are heavier than air and accumulate in confined spaces.

Chemicals can not be loaded into unlabeled containers.

Do not use chemicals to clean hands and clothing. Chemicals, especially solvents and fuels, can dry the skin, cause

allergies, inflammation of the skin or affect your health by being directly absorbed through the skin.

Unless the container has been cleaned under supervision, otherwise do not use empty containers for storing other

chemical materials.

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Do not smell chemical materials at will Short-term exposure to high concentrations of gas may still lead to poisoning or

injury

(9) dust

Powder and dust may be irritating, harmful or toxic. Avoid inhalation of powdered chemicals and dust raised by dry

rubbing operations. Wear respiratory mask guards to prevent inhalation of dust if ventilation is poor.

Fine dust of combustible material may cause the danger of explosion, therefore avoid explosion and sources of

ignition.

(10) electric shock

Failure to use the electrical equipment correctly or abuse the equipment in good condition may result in electric shock.

Be sure to maintain the electrical equipment within the specified time and regular testing. Faulty equipment should be

marked and preferably moved outside the work area.

Do not expose the wires, cables, plugs and jacks to wear, kinks, cuts, cracks, or other damage. Do not allow electrical

equipment and wires to contact with water. Ensure that the electrical equipment is protected by the correct fuse.

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Misuse of electrical equipment is prohibited, and do not not use any device with hidden trouble, because the result

may affect personal safety. Ensure that the cable for mobile electrical equipment will not be pinched and damaged.

Basic first-aid training must be performed on specialized electrical operators.

In the event of an electric shock:

Turn off the power before touching the victim.

If you can not turn off the power, use dry insulator material to remove the victim's power.

If you have specialized emergency training, carry out on-site first aid immediately.

Request medical assistance.

(11) waste gas

Exhaust gas contains toxic and harmful chemicals such as carbon oxides, nitrogen oxides, acetaldehyde, lead and

aromatic hydrocarbons. The engine can only be operated with suitable exhaust ventilation or general ventilation and with

open space.

(12) fiber isolation

Used to isolate noise and sound.

The fibrous surface and sharp edges can cause skin irritation or scratch.

During operation, the instructions of the operating procedures and gloves should be worn to avoid excessive skin

contact with the fibers.

(13) fire

Many materials related to vehicle maintenance are extremely flammable. Some materials are toxic and harmful when

they are burned.

Please follow fire safety practices when storing and disposing flammable materials or solvents, especially near

electrical equipment or near welding areas. Before using electrical and welding equipment, please make sure that

there is no risk of fire

When welding or using heating equipment, prepare a fire extinguisher around the work area.

(14) first aid

Well-trained first-aid personnels should be in the workplace in order to comply with the law. If eyes are splashed, rinse

with water for at least 10 minutes.

If the skin is contaminated, wash the contaminated area with soap and water. If suffering frostbite, the area affected by

frostbite should be immersed in ice or cold water.

Inhalation of toxic gases should be promptly transferred to fresh air. If adverse reactions persist, they should be taken

to the hospital for medical attention immediately. If you inadvertently mistakenly suck the liquid, you should inform the

physician of the information marked on the container or label, unless the instructions on the label, or not blindly guide.

(15) foam - polyurethane

Cured foam is a cushion for seating and decoration. Follow the manufacturer's instructions.

Components that haven’t been chemically effected are irritating and may be harmful to the skin and eyes. Wear

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gloves and goggles during operation. Persons with chronic respiratory diseases, asthma, bronchial problems, or those

with genetic allergies should not handle or approach uncured material. Their spare parts, vapors or sprays will cause

immediate irritation and allergic reactions and can be toxic and harmful.

Remember not to breathe vapor or spray, these materials must be used in a well-ventilated and breathable protected.

Do not remove the mask immediately after spraying. Wait for vapor to completely dissipate before removing.

The uncured components and the matured foam are burned to produce toxic and harmful gases. During the foam

operation, unless the vapor or spray has been completely removed, no smoking, no open flame, no electrical equipment,

no foam, or special thermal cutting of foams should be done in a well-ventilated environment.

(16) fuel

Minimize direct skin contact with the fuel. If exposed, wash the contacted area with soap and water immediately.

Gasoline

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Extremely flammable - follow no-smoking regulations.

If swallowing, it can cause mouth and throat irritation, and stomach’s absorption can lead to generalized weakness

and confusion. A small amount of gasoline can affect the child's life and safety. Therefore, it is very dangerous if fuel

enters into the lungs.

Gasoline will cause dry skin. Long-time or frequent contact will cause skin allergies and dermatitis. The fuel can cause

severe pain if entering into eyes. Motor gasoline may contain a large amount of benzene, which can cause poisoning

if inhaled. Therefore the concentration of gasoline vapor must be kept low, as high concentrations of gasoline vapor

can cause

Stimulation of the eyes, nose and throat, nausea, headache, frustration and drunken physical discomfort. Extreme

concentrations of gasoline vapors can lead to rapid loss of consciousness.

In the treatment of gasoline, it is necessary to maintain good ventilation, special attention to the operation in a

confined space to avoid the risk of inhalation of gasoline vapor due to splashing.

Special attention should be paid when cleaning and maintaining gasoline storage equipment.

Gasoline can not be used as a detergent, and do not suck gasoline with mouth.

(17) General workshop tools and equipment

It is important that you always keep all your tools and equipment in good working condition and that you are working

correctly.

Remember that tools or equipment should not be used in ways that are contrary to their intended function. Do not

subject equipment such as cranes, jacks, axles and chassis brackets or slings to loads exceeding their maximum

allowable limits. Damage caused by overload does not necessarily appear immediately, yet may cause serious accidents

the next time.

Do not use tools or equipment that has been damaged or is in poor working conditions, especially some high-speed

equipment such as grinding wheels. Causing serious injury to the person

When using a grinding wheel, chisel, or sand-blasting equipment, wear appropriate eye protection.

Appropriate breathing masks must be equipped when using sand-blasting equipment, handling asbestos-containing

materials, or using spray equipment. There must be ventilation device to control the amount of dust, mist and fumes in

the environment.

(18) Lubricants and greases

Avoid long-term exposure to mineral oil, all the lubricating oil and grease, which can irritate eyes and skin.

Health Protection Safety Code

-Wear protective clothing, including impervious gloves.

-Do not wear highly engine oil-contaminated clothing and footwear. Uniform must be regularly cleaned and kept clean.

-Emergency treatment of open wounds should be promptly available.

-During working, try to apply the insulation cream on the skin, so as to avoid direct skin contact with the engine oil.

-Remove all engine oil by washing with soap and water. Apply a lanolin-containing protective agent that will help

replace the natural oils that are removed from the skin.

If skin lesions occur, go to hospitals immediately for medical assistance.

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-Before working, remove the residual grease on components as far as possible.

-Goggles, such as chemical goggles or face shields, should be worn if possible if eyes’ direct contact with grease is

possible; in addition, eye-wash equipment should be provided.

Environmental precautions

Used waste engine oil and oil filters should be recycled through authorized or licensed waste disposal dealers or

waste engine oil recyclers. If you have any questions, you should promptly contact the relevant departments of the local

competent authorities for disposal.

It is against the law to dump used engine oil directly into the ground, sewer or drain or water pipes.

(19) noise

Extremely decibel-level noise can occur while performing certain operations that can cause hearing damage. At this

time, proper hearing protection should be equipped.

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Vehicle

certificati

2-13

VII. Vehicle certification

Front view

Side view

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Ove

2-14

Vehicle

identifica

Rear view

(1) Vehicle dimensional specifications

Items Parameter value Unit

Total length 4410 mm

Total width 1800 mm

Total height (empty

load)

1660 mm

Wheelbase

2620

Front tread 1510 mm

Rear tread

1500

(2) Maintenance parameters 1-15

Items 1.5L+6M

1.5T+CV

1.6DVVT

+6MT

1.6DVVT

+CVT

Unit

passengers 5 5 5 5 Man

Curb weight 1355 1365 1325 1340 Kg

Maximum

weight

1790 1800 1760 1775 Kg

Front axle’s

load

820 830 790 805 Kg

Rear axle’s

load

535 535 535 535 Kg

VIII. vehicle identification

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Ove

Vehicle

certificati

2-15

(1) vehicle identification code

Vehicle identification number

Vehicle VIN is a legal identifier.

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Ove

Noise,

vibration

2-15

Vehicle identification number (VIN) position

There are several vehicle identification codes on the vehicle,and the following 10 are the most common:

1. Located on the dashboard plate in the lower left corner of the windshield, it can be seen through the windscreen.

2. Under front passenger’s seat

3. In the vehicle glove box.

4. On engine cover.

5. In front of right door inner trim panel.

6. In lower side of left column B

7. In front side of the left front door inner panel

8. In upper side of tailgate inner trim panel

9. Refer to ECU data.

10. Refer to MP5 data.

(2) Label

Label－vehicle certification

IX. noise, vibration and abnormal sound

(1) diagnostic information and procedures

Wind noise / air sound

△CAUTION When the technician checks the faulty location, the assistant should drive the vehicle.

Otherwise, it may cause injuries.

You must test the car in the car, in order to accurately confirm the location of the wind noise. In general, wind noise

has major and minor leaks. If all leaks are not repaired during the repair, wind noise can only be reduced and wind noise

can not be completely eliminated. Test-drive maintenance staff must bring the following tools to help diagnose the specific

location of wind noise:

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Ove

2-16

Tool purchasing

channel and diagnosis

· Stethoscope

· Masking tape

· Stitch seam

· Marker pen

· screwdriver

Follow the procedure below to carry out road test:

· Select a line, with east, south, west and north four different directions of the straight street.

· Choose streets with less traffic or noise to avoid affecting the test.

· The road test is conducted at the speed at which the customer believes the noise is most pronounced or noisy,

and a speed limit of more than the legal limit is strictly prohibited. The wind noise emitted under the following

conditions is external wind noise:

· Wind noise can be heard immediately while lifting down the window glass when driving.

· When the tape is attached to the various decorative seals and gaps, the wind noise disappears immediately.

Internal wind noise is caused by air escaping from the vehicle and should be repaired as follows:

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Ove

Noise,

vibration

2-17

· In identifying the location of the leak, attach the tape to the body lock pillar’s relief valve. The air pressure will be

formed immediately inside the car, and the wind noise will be enhanced.

· Use a stethoscope to confirm the leak location.

· Use masking tape to temporarily repair leaks.

· Continue road test to confirm whether the wind noise is completely eliminated or other leaked parts still exist.

· After confirming all leaks by road test, return to the repair shop and make permanent repairs with professional and

reasonable positioning methods and sealing materials.

Abnormal sound

Please check the following table for common abnormal noise and solutions:

Symp

tom

Parts for

check

solution

The vehicle

generates

squeaky sound

when the

engine speed

is high.

Check whether

insulation panel

contacts

vehicle’s bottom

part

Lift the vehicle and perform a visual inspection

Bend the insulation panel slightly to create a gap

between it and the bottom of the vehicle body.

The front of the

vehicle

squeaks when

the weather is

cold

Check the

balance bar

isolation rubber

sleeve

Cold Road Test vehicle and pass the bumpy road, so

that the front suspension can reach maximum travel.

Remove the isolation rubber sleeve and tape the front

stabilizer bar, then reinstall the isolation rubber sleeve

on the tape.

Muffled

sound from

vehicle’s rear

part when

driving on

bumpy road

Check if the

spare tire in the

luggage

compartment is

properly secured

Open the luggage compartment and inspect the

spare tire and driver's tools.

Retighten spare tires and truck tools.

Test vehicle to check whether abnormal sound has

been eliminated.

The rear of the

vehicle emits a

glass

percussion

while traveling

on a bumpy

road

Check the rear

door lock is not

properly adjusted

Carry out road test to check this situation.

Loosen the lock nut and adjust the lock.

5 The door

squeaked

Check whether

the harness

connector inside

the door trim

panel creaks

Tap the trim plate and carefully observe if you hear a

squawk

Remove the door trim and wrap the foam padding

around the harness connector according to the actual

vehicle conditions.

江淮汽车部门：客户服务部

Ove

2-18

Tool purchasing

channel and diagnosis

6 Squeaking

when using the

door

Check door

hinges for lack of

lubrication.

Push the door back and forth and listen carefully to

check whether the door squeaks.

Use rust inhibitor to lubricate the door hinge and

apply grease.

(2) maintenance guide

Wind noise / air sound

External wind noise

Repair methods of wind noise leak and water leakage are very close. The actual repair procedure depends on the

type of sealing components being repaired.

Abnormal sound

Repair of abnormal sound

Abnormal sound comes mainly from the relative motion that should not exist between the vehicle parts. There are

three ways to repair abnormal sound:

· Firmly tighten the parts so that there is no relative movement of the vehicle during driving.

· Separate parts so that parts do not come into contact with each other at work.

· Isolate parts so that there is no abnormal noise when parts move. A uniform surface with low-friction can be used

to eliminate sticking slip between parts.

X. Tool purchasing channel and diagnosis device

If you want to buy special tool, please contact 4S shop in each area of JAC. For contact information, please contact

4008889933.

Diagnosi

s device

type

Diagnosis

device

version

Tool No.

1 3G-X431 V10.51 JAC-T1Z002

江淮汽车部门：客户服务部

Engine cover and

3-2

Engine

bonnet

Engine cover and wheel fender

1. Outline

(1) structure summary

Components location map

1. Engine

cover

assembly

2. Engine

bonnet

lock body

assembly

3. Engine

bonnet

pull cable

assembly

Left fender assembly

5. Opening handle of the engine cover

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江淮汽车部门：客户服务部

Engine cover and

Outli

3-1

(2) maintenance and technical parameters

Interval between engine cover

and wheel fender

3.5mm

(3) Torque parameter

No. Items

Torque （

·m

）

1 Engine bonnet assembly and hinge fixing bolt 25～29

2 Engine cover lock fastening bolt 9～11

3 Engine bonnet open handle base fixing screw 5～7

4 Engine bonnet hinge and vehicle body fixing bolt 25～29

5 Wheel fender fixing bolt 9～11

6 Engine bonnet stay bar fixing bolt 7～11

(4) Maintenance precautions

1. Prevent damage or scratches when disassembling and installing components.

2. When removing the clip from the trim, wrap the straight screwdriver’s head with cloth.

3. When installing body trims, make sure that the clips are securely installed in the plate holes in the body, and

carefully press them in.

4. Two people are required to dismantle the larger parts to avoid dropping.

5. Do not use excessive force when inserting or removing some rubber trims.

2. Engine cover assembly

(1) Special tool (none)

(2) Disassembly

1. open and support the engine cover

△Notice When removing or installing cover device, alternative bearing must be

adopted to avoid vehicle damage or human injuries.

2. Mark hinge's relative position on bonnet

3. Disassembly of engine cover

1).

Remove the two fixing bolts of engine bonnet and hinge.

△Note Left and right side share the same removing methods.

△Note One person should lift the engine bonnet by hand to avoid contact with peripheral parts.

2). Disassemble engine bonnet from hinge.

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Engine cover and

3-2

Engine

bonnet

△

Notice Many people need to cooperate to disassemble the engine compartment cover due to its enormous

weight. During disassembly, please mark hinge’s relative position on engine hood so as to locate its

position during assembly.

(3) Installation

1. Assembly engine cover assembly

1). Install the engine bonnet into the installation position.

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Engine cover and

Engine bonnet

lock body

3-3

2).

Install the two fixing bolts of engine bonnet and hinge.

△ Notice Many people need to cooperate to disassemble the engine compartment cover due to its enormous weight.

Tightening torque 25~29N·m

2. Close the engine cover

3. Engine cover lock assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Remove front bumper body assembly. See front bumper body assembly

3. Disassemble engine cover lock assembly

1).

Remove the 3 fixing bolts of engine cover lock.

2).

Disconnect the engine cover lock wire drawing and remove the engine cover lock.

S4-w202002b

江淮汽车部门：客户服务部

Engine cover and

3-4

Engine bonnet

open pull cable

(3) Installation

1. Assembly engine cover lock assembly

江淮汽车部门：客户服务部

Engine cover and

Engine bonnet

lock body

3-3

1).

Connect the engine cover lock to the lock body.

2).

Install the 3 fixing bolts of engine cover lock.

Tightening torque 9~11N·m

2. Install front bumper body assembly

△

Note After the installation is complete, open and close the engine cover to check, make sure the function is

normal, wire drawing and engine cover lock is satisfactory.

4. Engine bonnet open pull cable

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Remove front bumper body assembly. See front bumper body assembly

3. Disassemble left front wheel cover. See left front wheel cover

4. Disassemble wheel fender refer to ‘wheel fender’

5. Disassemble engine cover lock assembly, refer to engine cover lock assembly

6. Remove engine bonnet open pull cable

1). Disconnect the connection of the engine bonnet open pull cable and engine bonnet

lock body assembly

S4-w202004b

江淮汽车部门：客户服务部

Engine cover and

3-6

Opening handle

of the engine

2).

Disconnect the connection of engine bonnet open handle base and open pull cable.

3). Pull out installed drawing sheath on the dash panel remove the drawing.

△

Note Remove the wire drawing, banned damage the surface of wire drawing, prohibit curve drawing too much,

keep drawing bending radius more than 150 mm.

(3) Installation

1. Install engine bonnet open pull cable

1). Put the engine cover drawing and drawing sheathed together, and then install on the dash panel.

2).

Connect the engine bonnet open handle base and open pull cable.

△

Note Pay attention to the position while connection, don't connect it wrong, but firm.

3). Connect the engine bonnet open pull cable and engine bonnet lock body assembly.

2. Assembly engine cover lock assembly

3. Install wheel fender

4. Install left front wheel cover

5. Install front bumper body assembly

6. Close the engine cover

△Note After the completion of installation of engine cover lock wire drawing, for examination, you have to ensure

that the engine cover lock control wire drawing and engine cover lock assembly in good function and in

good condition.

5. Opening handle of engine cover

(1) Special tool (none)

S4-

江淮汽车部门：客户服务部

Engine cover and

Opening handle

of the engine

3-5

(2) Disassembly

1. Remove the drive side guard plate assembly See under the driving side guard plate assembly

江淮汽车部门：客户服务部

Engine cover and

3-6

Opening handle

of the engine

2. Disassembly opening handle of engine cover

1). Remove the 2 fixing screws of engine bonnet open handle base.

2).

Disconnect the connection of engine bonnet open handle base and open pull cable,

and take down the engine bonnet open handle.

(3) Installation

1. Opening handle of engine cover

1).

Connect the engine bonnet open handle base and open pull cable.

2). Install the 2 fixing screws of engine bonnet open handle base.

Tightening torque 5~7N·m

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Engine cover and

Opening handle

of the engine

3-5

2. Install bottom guard plate on driver’s side

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Engine cover and

3-8

Engine cover

hinge assembly

6. Engine bonnet stay bar

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

△

Notice When removing or installing cover device, you must adopt bearing alternately, in order to avoid potential

cause of vehicle damage or injuries. Assistants are needed to support the engine cover.

2. Disassemble the engine cover supporting rod

1).

Remove the 2 fixing bolts that fix the engine bonnet stay bar to the engine bonnet side

beam outer plate.

2). Take down the engine bonnet stay bar mounting bracket, and remove the engine bonnet stay bar.

(3) Installation

1. Install the supporting rod of engine cover

1). Install the engine bonnet stay bar into the installation position.

2).

Install the 2 fixing bolts that fix the engine bonnet stay bar to the engine bonnet side

beam outer plate.

Tightening torque 7~11N·m

2. Close the engine cover

△Note

While closing, clamp the engine cover rod into the snap joint of engine cover.

7. Engine cover hinge assembly

(1) Special tool (none)

(2) Disassembly

江淮汽车部门：客户服务部

Engine cover and

Engine

bonnet stay

3-7

1. Disassemble engine cover assembly see engine cover assembly

2. Disassemble engine cover hinge

江淮汽车部门：客户服务部

Engine cover and

3-8

Engine cover

hinge assembly

1).

Remove the two fixing bolts of vehicle body and engine cover hinge.

2). Remove the engine cover hinge.

(3) Installation

1. Install engine cover hinge

1). Install the engine bonnet hinge into the installation position.

2).

Install the two fixing bolts of vehicle body and engine cover hinge.

Tightening torque 25~29N·m

△

Note Check the fit clearance between the fender and the body after installing the wheel fender. If not, adjust or

reinstall it.

2. Install engine cover

(4) adjustment of the clearance and side difference of engine cover

1. Open and support engine compartment cover

2. Adjust the engine cover

1). Loosen the fastening bolt between the engine cover and the hinge.

2). Adjust the engine hood and check the clearance between the cover and side headlight to ensure a balanced

clearance between engine cover and headlight, fender. Ensure that the engine cover lock hook and lock body

should mesh in good condition.

3). Adjust the clearance between the fender and hood, try to keep the engine cover and fender of the seam in line with

the requirements of 3.5mm.

△Notice Move the engine cover on the left, right, front and backward to complete the adjustment.

4). Close the engine hood, examine the sealing situation.

5). Fasten the engine cover hinge bolt.

S4-w202007b

江淮汽车部门：客户服务部

Engine cover and

Engine

bonnet stay

3-7

Tightening torque 25~29N·m

6). According to the engine cover face situation to adjust the engine cover buffer block to the appropriate location,

ensure the engine, the bartender bar and fender are without interference in the process of closing.

7). Close the engine cover.

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Engine cover and

3-10

Wheel

fender

VIII.

Wheel

fender

(1)

Special

tools

(None)

(II) Disassembly

1. open and support the engine cover

2. Disassemble tail doorsill guard plate assembly

3. Disassemble front triangular cover board. Refer to “front triangular board”

4. Disassemble Front Wheel Speed Sensor See Front Wheel Speed Sensor

5. Remove front bumper body assembly. See front bumper body assembly

6. Remove the front combination lamp assembly. See front combination lamp assembly

7. Remove the front side door assembly See front side door assembly

8. Remove the vent cover assembly See vent cover assembly

Disassemble wheel fender

1). Remove the 8 fixing bolts of the fender and vehicle body.

2). Remove the fender

(3) Installation

1. Install wheel fender

1).

Place the fender at the installation position.

2). Install the 8 fixing bolts of the fender and vehicle body.

Tightening torque 9~11N·m

2. Install the ventilation cover

3. Install front side door assembly

4. Install the front combination lamp assembly

5. Install the front bumper

江淮汽车部门：客户服务部

Engine cover and

Wheel

fender

3-9

6. Install front wheel cover

7. Install front triangular cover board

8. Install door sill guard plate assembly

9. Close engine compartment

△

Notice The left, right front wheel fender replacement step is the same.

江淮汽车部门：客户服务部

Engine cover and

3-10

Wheel

fender

江淮汽车部门：客户服务部

Front&rear

Outli

3-1

Front&rear bumpers

I. Overview

(1) Structure outline

Front bumper assembly location map

1. Right fog lamp cover

2. Front bumper lower

body assembly

3. Tow hook cover

4. License plate

mounting plate

5. Left fog lamp cover

6. Front bumper left

fixing bracket

Front bumper upper body assembly

8. Front absorbing pad

9. Front bumper assembly 10. Front end bracket

assembly 11. Front bumper right fixing bracket

S4-w203001b

江淮汽车部门：客户服务部

Front&rear

3-2

Outli

Rear bumper location map

1. Rear bumper

assembly

2. Rear bumper right

upper body

3. Rear bumper right

screw cover

4. Rear bumper right

fixing bracket

5. Rear bumper

decoration strip

Rear anti-collision beam assembly

7. Rear bumper left fixing bracket

8. Rear bumper left screw cover

9. Rear bumper left upper body

(2) Torque parameter

No. Items

Torque （

·m

）

1 Front anti-collision beam assembly and front

end bracket fixing bolt

20～25

2 Rear anti-collision beam assembly and vehicle

body fixing screw

20～25

3 Front grille fixing screw 1～3

S4-w203002b

江淮汽车部门：客户服务部

Front&rear

Outli

3-3

(3) Maintenance precautions

1. The bumper is a resin material. Do not make it contact grease or other corrosive chemicals . If you touch it accidentally,

wash it with clean water immediately.

2. To easily assemble and disassemble the bumper, the vehicle should be placed on the lifter, and ensure that the lifter is

safely locked.

3. When dismantling the bumper, two people should be in operation, so as not to damage the bumper in terms of falling

on the ground.

4. When the bumper is disassembled, the soft protective film is used to protect the outer surface of the bumper so as not

to be scratched.

5. Do not force too much when dismantling the decoration, so as not to cause the parts to deform and to be damaged.

江淮汽车部门：客户服务部

Front&rear

Front bumper

assembly

3-3

II. Front bumper assembly

(1) Special tool (none)

(2) Disassembly

1. open and support the engine cover

2. Remove the front bumper assembly

1).

Remove the 12 expansion buckles that connect bumper

’

s upper trim and front

module, then remove the upper trim.

2). Remove the 4 fixing bolts and 2 fixing screws on the upper part of the front bumper

assembly.

3).

Remove the 5 fixing screws on lower side of front bumper and deflector.

江淮汽车部门：客户服务部

Front&rear

3-4

Front bumper

assembly

4).

Remove the left and right 3 fixing screws on front bumper and lower side of left wheel

cover.

△

Note: The installation and removal methods of left and right front wheel cover lower part and front bumper

connecting screw are the same.

5). Remove the 2 buckles and the 2 expansion buckles of front bumper assembly and

right front wheel cover.

△

Note: The installation and removal methods of left and right front wheel cover and front bumper connecting screw

are the same.

6).

Remove the left and right screw of front bumper and fender, hold the lower flanging of

the bumper to apply force outwards to separate the bumper from the fender , insert

into the gap with a character , lift the retaining bar bracket and the bumper flange in

turn from the bottom upwards , and separate the bumper and the bumper support.

△

Notice The bumper is a resin material. Do not exert strength on it and avoid contact with the oil. Do not scratch

the outer surface of the bumper during disassembly.

7). Disconnect the front line harness connector and take off the bumper.

(3) Installation

1. Install front bumper body assembly

1).

Connect the wiring harness connector of front combination lamp on the front bumper

江淮汽车部门：客户服务部

Front&rear

Front bumper

assembly

3-5

assembly, and connect the front bumper assembly to the bumper bracket, install the

left and right screw of front bumper and fender.

Tightening torque 1~3N·m

△

Notice When the front bumper assembly is assembled, it is put in place with the bumper fixed bracket card.

After installation, check whether there is a surface difference and clearance between the bumper and the

body fit.

江淮汽车部门：客户服务部

Front&rear

3-4

Front bumper

assembly

2).

Install the 2 buckles and the 2 expansion buckles of front bumper assembly and left

front wheel cover.

△

Note: The installation and removal methods of left and right front wheel cover lower part and front bumper

connecting screw are the same.

3).

Install the left and right 3 fixing screws on front bumper and lower side of left wheel

cover.

Tightening torque 3~5N·m

4).

Install the 5 fixing screws on lower side of front bumper and deflector.

Tightening torque 3~5N·m

5).

Install the 4 fixing bolts on the upper part of the front bumper assembly.

Tightening torque 3~5N·m

江淮汽车部门：客户服务部

Front&rear

3-6

Front anti-

collision

6).

Install the 2 fixing screws on the upper part of the front bumper assembly.

Tightening torque 1~3N·m

7).

Install the 12 expansion buckles that connect bumper’s upper trim and front module,

then remove the upper trim.

2. Close the engine cover

III. Front anti-collision beam assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Remove front bumper body assembly. See front bumper body assembly

3. Remove the anti-collision beam of front bumper assembly

1).

Remove the left and right 4 fixing bolts of front anti-collision beam assembly and

vehicle body girder.

江淮汽车部门：客户服务部

Front&rear

Front grille

assembly

3-7

2).

Remove the left and right 4 fixing bolts of front anti-collision beam assembly and front

end bracket.

3). Take down the front anti-collision beam assembly.

(3) Installation

1. Install the front anti-collision beam assembly

1). Align the front anti-collision beam assembly to the installation position.

2).

Install the left and right 4 fixing bolts of front anti-collision beam assembly and vehicle

body girder.

Tightening torque 20~25N·m

3).

Install the left and right 2 fixing bolts of front anti-collision beam assembly and front

end bracket.

Tightening torque 20~25N·m

2. Install front bumper body assembly

3. Close the engine cover

江淮汽车部门：客户服务部

Front&rear

3-6

Front anti-

collision

IV. Front grille assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Remove front bumper body assembly. See front bumper body assembly

江淮汽车部门：客户服务部

Front&rear

Rear bumper

assembly

3-9

3. Disassemble front grille assembly

1). Remove the 14 fixing screws of front grille assembly.

2). Remove the buckle of the fixed front grille assembly.

3). Remove front grille assembly.

江淮汽车部门：客户服务部

3-8

Front grille

assembly

Front and

1. Install front grille assembly

1).

Put the front grille assembly at the installation position and clamped firmly.

2). Install the 14 screws that fix front grille assembly.

Tightening torque 1~3N·m

2. Install front bumper body assembly

3. Close the engine cover

5. Rear bumper assembly

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove rear side body combination lamp assembly, refer to rear side body combination lamp assembly

3. Remove rear wheel eyebrow assembly. See rear wheel eyebrow assembly

4. Disassemble rear bumper assembly

1).

Remove the left and right 2 expansion buckles of rear bumper assembly and right

wheel cover.

2).

Remove the left and right 2 expansion buckles of lower part of rear bumper assembly.

江淮汽车部门：客户服务部

Front&rear

(3)

Rear bumper

assembly

3-11

3).

Remove the 3 expansion buckles of middle lower part of rear bumper assembly.

4).

Remove the left and right 1 expansion buckle of rear bumper side.

5).

Pry the screw cover of rear part of rear bumper, and remove the 1 fixing screw of rear

part of rear bumper.

6).

Remove the 2 expansion buckles of lower part of rear combination lamp, and

disconnect the rear bumper assembly and rear bumper bracket.

△

Notice The bumper is a resin material. Do not exert strength on it and avoid contact with the oil. Do not scratch

the outer surface of the bumper during disassembly.

7). Disconnect the rear bumper wiring harness, and take down the rear bumper assembly.

江淮汽车部门：客户服务部

Front and

3-10

Rear bumper

assembly

1. Install rear bumper assembly

1).

Connect the rear bumper harness connector, the rear bumper and rear bumper

flanging left and right fixing brackets is clamped.

2). Install the 1 fixing screw of the rear bumper assembly.

Tightening torque 3~5N·m

3).

Install the 1 fixing screw of rear part of rear bumper, and install the screw cover.

Tightening torque 3~4N·m

4).

Install the 2 expansion buckles of lower part of rear combination lamp.

△Notice When assembling rear bumper, the bumper fixed support card and the rear bumper should be connected

in place. After installation, check whether there is a surface difference and clearance between the

bumper and the body fit.

5). Install the 3 expansion buckles of lower part of rear bumper assembly.

江淮汽车部门：客户服务部

Front&rear

(3)

Left/right fixed support

on rear bumper

3-13

6).

Install the left and right 2 expansion buckles of rear bumper assembly and right wheel

cover.

2. Install rear wheel eyebrow assembly

3. Install rear combination lamp assembly

4. Close the tailgate.

VI. Rear anti-collision beam assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the Rear bumper assembly See the rear bumper body assembly

Remove rear anti-collision beam assembly

1 ). Remove the left and right 3 fixing bolts of the rear anti-collision beam assembly and the vehicle body, and remove

the rear anti-collision beam assembly.

(3) Installation

Install rear anti-collision beam assembly

1 ). Install rear bumper anti-collision beam, and install the left and right 3 fixing bolts of the rear anti-collision beam

assembly and the vehicle body.

Tightening torque 20~25N·m

2. Install rear bumper assembly

江淮汽车部门：客户服务部

Front and

3-12

Rear anti-

collision

Left/right fixing support on rear bumper

(1) Special tool (none)

(2) Disassembly

1. Remove the Rear bumper assembly See the rear bumper body assembly

江淮汽车部门：客户服务部

Left/right fixed support

on rear bumper

3-13

Front&rear

Left/right fixing support on rear bumper

1). Remove the 4 bolts that fix rear bumper left/right fixing bracket and vehicle body, and take down the left/right fixing

bracket of rear bumper.

(3) Installation

1. Assemble Left/right fixed support on rear bumper

1). Install rear bumper left/right fixing bracket, and install the 4 screws that fix rear bumper left/right fixing bracket and

vehicle body.

Tightening torque 1.5~3N·m

2. Install rear bumper assembly

江淮汽车部门：客户服务部

Front&rear

3-14

Left/right fixed support

on rear bumper

江淮汽车部门：客户服务部

Ove

rvie

4-1

Front

Front door

I. Overview

(1) Structure outline

Exploded view

1. Left front door

lower hinge

2. Front door

stopper

3. Left front door

upper hinge

4. Left front door

assembly

5. Left front door lock body & lock fastener assembly

6. Left front door outer handle assembly

7. Left front door outer handle lock cylinder cover

江淮汽车部门：客户服务部

Front

4-2

Left front door

assembly

(2) Torque parameter

No. Items

Torque （

·m

）

1 Outer handle fastening bolts of front door 7～9

2 Front door lock body and fastener assembly

fixing bolt

6～10

3 Front door hinge side fastening bolts of the door 30～36

4 Front door hinge side fastening bolts of the door 30～36

5 Limiting stopper of front door 7～11

6 front door limiting stopper fastening nuts of the

door

20～24

7 Front door outer weather strip fixing bolt 3～5

8 Front door window front guide rail fixing bolt 6～10

9 Front door window rear guide rail fixing bolt 6～10

II. Left front door assembly

(1) Special tool (none)

(2) Disassembly

△

Note: The removal and installation methods of left front door assembly and right front door assembly are similar.

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove left front door assembly

1).

Remove the 1 bolts that connect the shift mechanism mounting bracket to the vehicle

body.

2).

Mark the position of the upper and lower hinges on the door and remove the upper

江淮汽车部门：客户服务部

Front

Left front door

assembly

4-3

and lower hinge door sides

2 fixing bolts.

△Notice When dismantling, it should be carried out many times and must not be done in once. It should be

dismantled from the bottom up.

江淮汽车部门：客户服务部

Front

4-2

Left front door

assembly

3).

Unplug the front door harness, disconnect the front door harness, and lift the door.

△

Notice The door is heavy and needs to be done with the assistance of another maintenance man.

(3) Inspection

1. Check door hinges

1 ) . Inspect the hinge rotation for lubrication. If necessary, add lubricating grease.

(4) Installation

△Note Fastening should be carried out several times during installation. Do not tighten all bolts in one time.

1. Install left front door assembly.

1).

Connect front door wire harness connector and install wire harness rubber sleeve.

2).

Install the door on the hinge according to the marking position, tighten the two fixing

bolts of door hinge on door side.

Tightening torque 30~36N·m

△Note the parting and surface difference between front door and side components should be the same.

江淮汽车部门：客户服务部

Front

Front door lock body

and lock fastener

4-5

3).

The fastening limit of 1 fixed bolt is connected with the body.

Tightening torque 20~24N·m

2. Connect the battery negative cable

3. Close the engine cover

III. Front door waterproof membrane

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove front door interior panel assembly see front door interior panel assembly

4. Remove front door waterproof membrane

1).

Remove the 2 screws fixing front door inner

trim panel mounting bracket.

2).

Remove the wiring harness fixing buckle, and separate waterproof membrane and

take it down.

江淮汽车部门：客户服务部

Front

4-4

Front door

waterproof

(3) Installation

1. Install front door waterproof membrane

1). Attach the waterproof membrane to the mounting position of the the door body, and

then install the wiring harness fixing buckle.

△

Note: When assembling the waterproof membrane, the waterproof membrane should not be allowed to cover the

mounting hole of the door trim panel.

△

Note: Do not touch the adhesive surface so as not to weaken the effect of re-adhesion.

△

Note: The waterproof membrane comes with butyl adhesive, no need to reapply the adhesive.

2).

Install the 2 screws fixing front door inner trim panel mounting bracket.

Tightening torque 1.5~3N·m

2. Install front door trim panel assembly

3. Connect the battery negative cable.

4. Close the engine cover

IV. Front Door Lock and Fastener

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Lift the window to the top

4. Remove the front door lock core rod cover (only left front door)

5. Remove front door inner trim panel assembly see front door inner trim panel assembly

6. Remove the front door waterproof membrane. Refer to the front door waterproof membrane

江淮汽车部门：客户服务部

Front

Front door lock body

and lock fastener

4-5

7. Remove front door’s lock cylinder. See left front door lock cylinder

8. Remove the front side door lock body and the lock fastener assembly

1).

Disconnect the wire harness connector of the front side door lock body and fastener.

江淮汽车部门：客户服务部

Front

4-6

Front door lock body

and lock fastener

2).

Remove the 3 inner hex screws of the front side door lock body and fastener,

disconnect the connection of vehicle door outer open pull rod and lock body, and take

down the front side door lock body and the lock fastener assembly.

(3) Installation

1. Assemble door lock and fastener on side-front door

1).

Connect door outer open pull rod and lock body, and install front side door lock and

lock fastener assembly 3 inner hex screws.

Tightening torque 6~10N·m

2). Connect the wire harness connector of the front side door lock body and fastener.

2. Install left-front door lock cylinder

3. Install front door waterproof membrane

4. Install the front door inner trim panel.

5. Install the front door lock core rod cover

6. Connect the battery negative cable.

7. Close the engine compartment cover

(4) inspection

1. Whether the riveting parts of the lock body and the moving parts are greased

2. Whether the riveting parts are firm

3. Whether the movement parts are flexible, whether there are stuck or abnormal sounds

江淮汽车部门：客户服务部

Front

Locking

hook

4-7

4. If the coating and chemical treatment layer of the lock body metal part is even or if it has obvious defect

江淮汽车部门：客户服务部

Front

4-6

Front door lock body

and lock fastener

V. Locking

hook

assembly

(1)

Special

tools

(None)

(II) Disassembly

1. Open the door

2. Remove locking hook assembly

1). Remove the 2 inner hex screws that fix the lock hook assembly, and remove the lock hook assembly.

△

Note: Before removing, mark the current lock hook position.

(3) Installation

Install lock hook assembly

1). Place the lock hook assembly into installation position, align to the mark position before,

and

install the 2 inner hex screws that fix the lock hook assembly.

Tightening torque 13.5~17.5N·m

△Note: Ensure the lock hook is in the middle of the door lock.

2. Close the Door

江淮汽车部门：客户服务部

Front

Front door

stopper

4-9

VI. Left front door outer handle assembly

(1) Special tool (none)

(2) Disassembly

1. Remove front door interior panel assembly see front door interior panel assembly

Remove the front door outer handle assembly

1). Pry the front door outer handle cover, and remove the 1 inner countersunk screw of vehicle door and door outer

handle lock cylinder.

2). remove the opening rod of front door. remove the cover of lock cylinder on outer

handle.

3).

Disconnect the buckles of PEPS antenna and vehicle door wiring harness, and pull

out the front door outer handle assembly to the right.

S4-w204008b

江淮汽车部门：客户服务部

Front

4-8

Front door outer

handle assembly

(3) Installation

1. Install front door outer handle assembly

1). Install the outer handle on its pedestal, connect the buckles of PEPS antenna and

vehicle door wiring harness.

2).

put the lock cylinder and its cover on assemling position, then connect the opening

rod of front door.

3). Install the 1 fixing bolt that connect vehicle door and outer handle, assemble the water

-proof glue sheath of outer handle.

Tightening torque 7~9N·m

2. Install front door trim panel assembly

VII. Front side door stopper

S4-w204008b

江淮汽车部门：客户服务部

Front

Front door

stopper

4-9

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove front door inner trim panel assembly see front door inner trim panel assembly

江淮汽车部门：客户服务部

Front

4-10

Front door

stopper

Remove the front side door stopper

1). Remove 1 fixing bolt connecting the vehicle body and the stopper.

2).

Remove 2 fixing bolts connecting the vehicle door and the stopper.

(3) Installation

1. Install the front door stopper

1).

Install the 2 fixing bolts connecting vehicle body and limiting stopper.

Tightening torque 7~11N·m

2). Install the 1 fixing bolt connecting vehicle body and limiting stopper.

Tightening torque 20~24N·m

2. Install the front door trim panel assembly

3. Connect the battery negative cable

4. Close the engine cover

江淮汽车部门：客户服务部

Front

Hinge of

front door

4-11

VIII. Front door hinge

(1) Special tool (none)

(2) Disassembly

1. Remove the front side door assembly See front side door assembly

2. Remove the front door hinge

1). Remove the 2 fixing bolts connecting vehicle body and the upper/lower hinge.

(3) Installation

Install the upper front door hinge

1). Install the 2 fixing bolts connecting vehicle body and the upper/lower hinge.

Tightening torque 30~36N·m

2. Install front side door assembly

IX. Front door inner weather strip

(1) Special tool (none)

(2) Disassembly

1. Remove front door inner trim panel assembly see front door inner trim panel assembly

Remove the front door inner weather strip

1). Pry one end of the weather strip, and take it down slowly with hands.

△

Note: Do not use excessive force when disassembling, as it may cause part deformation.

江淮汽车部门：客户服务部

Front

(3)

4-12

Front door

outer weather

1. Install the front door inner weather strip

1). Make the front side door inner weather strip align to the the B column slot, keep the gap 1~2mm, install the rear end

first, and then slowly install the weather strip well.

2. Install front door trim panel assembly

X. Front door outer weather strip

(1) Special tool (none)

(2) Disassembly

1. Regulate the door window to the lowest

Remove the front door outer weather strip

1). Remove the 1 fixing bolt in the rear end of vehicle door outer weather strip, disconnect the front end buckles of door

outer weather strip, and take down the front door outer weather strip.

△

Note: Do not use excessive force when disassembling, as it may cause part deformation.

△

Note: Check the weather strip in vision after disassembly, if there is deformation found, please replace it.

(3) Installation

Install the front door outer weather strip

1). Make the front end buckles of door outer weather strip connect to the vehicle door outer panel hole, and then

slowly install the weather strip well from one end.

2). Install the 1 fixing bolt at the rear end of vehicle door outer weather strip.

Tightening torque 3~5N·m

2. Lift the door window up

江淮汽车部门：客户服务部

Front

Front door

frame rubber

4-13

XI. Front door frame rubber strip

(1) Special tool (none)

(2) Disassembly

1. Removing front door frame rubber strip

1). pry up the rubber strip from one side and separate the strip from vehicle body.

2). pull out the front door frame rubber strip slowly.

(3) Installation

1. Install the front door frame rubber strip

1). put the front door frame rubber strip to the installation position.

2). clamp the buckle on rubber strip to corresponding position.

XII. Front door first rubber strip

(1) Special tool (none)

(2) Disassembly

1. Remove the front door first rubber strip

1).

Pry up the first rubber strip from one side and separate the strip from vehicle door.

2). pull out the rubber strip slowly.

S4-w204021b

江淮汽车部门：客户服务部

Front

(3)

4-14

Front door

window

1. Install the front door first rubber strip assembly

1). put the first rubber strip on assembling position.

2). clamp the buckle on rubber strip to corresponding position.

XIII. Front door window

(1) Special tool (none)

(2) Disassembly

1. Remove front door inner trim panel assembly see front door inner trim panel assembly

2. Remove the front door waterproof membrane. Refer to the front door waterproof membrane

3. Remove the front door inner weather strip. Refer to the front door inner weather strip

Remove the front door window

1). Regulate the door window the the proper position, to make it easy to remove the fixing bolts of front door window.

2). Remove the 3 bolts of front door window, and pull up the front door window slowly.

(3) Installation

Install the front door window

1). Put the door window into the door, and lift the window to the top.

2). Install the 3 bolts of front door window.

Tightening torque: 7 ~ 11N.m

2. Install the front door inner weather strip

3. Install front door waterproof membrane

4. Install front door trim panel assembly

S4-w204021b

江淮汽车部门：客户服务部

Front

Front door

window regulator

4-15

XIV. Front door window regulator

(1) Special tool (none)

(2) Disassembly

1. Remove front door inner trim panel assembly see front door inner trim panel assembly

2. Remove the front door waterproof membrane. Refer to the front door waterproof membrane

3. Remove the front door inner weather strip. Refer to the front door inner weather strip

4. Remove the front door window. Refer to the front door window

5. Remove the front door window regulator

1).

Remove the 3 fixing bolts of front door window regulator.

2).

Disconnect the wiring harness connector of the window regulator motor.

3). Take out the glass lifter.

(3) Installation

1. Install the door window regulator

1).

Place the front door window regulator into the vehicle door, and connect the wiring

harness connector of door window regulator.

江淮汽车部门：客户服务部

Front

4-16

Front door

window groove

2).

Install the 3 bolts of front door window regulator.

Tightening torque: 7 ~ 11N.m

2. Install the front door window

3. Install the front door inner weather strip

4. Install front door waterproof membrane

5. Install front door trim panel assembly

XV. Front door window groove

(1) Special tool (none)

(2) Disassembly

1. Open the door

2. Remove front door inner trim panel assembly see front door inner trim panel assembly

3. Remove the front door waterproof membrane. Refer to the front door waterproof membrane

4. Remove the front door inner weather strip. Refer to the front door inner weather strip

5. Remove the front door outer weather strip. Refer to the front door outer weather strip

6. Remove the front door window. Refer to the front door window

Remove the front door window groove

1). Remove the 2 bolts of front door window front guide rail.

2). Take down the front window groove, front door window guide rail and front door triangle window, and seperate

them.

(3) Installation

Install the front door window groove

1). Assemble the front door window groove, front door window guide rail and front door triangle window, and then

install them into the front door.

2). Install the 2 bolts of the front door window front guide rail.

江淮汽车部门：客户服务部

Front

Front door

window front

4-17

Tightening torque: 7 ~ 11N.m

2. Install the front door window

3. Install the front door outer weather strip

4. Install the front door inner weather strip

5. Install front door waterproof membrane

6. Install front door trim panel assembly

7. Close the Door

江淮汽车部门：客户服务部

Front

4-16

Front door

window groove

XVI. Front door window front guide rail

Front door window guide rail For removal and installation, please refer to front door window groove

XVII. Front door window rear guide rail

(1) Special tool (none)

(2) Disassembly

1. Remove front door inner trim panel assembly see front door inner trim panel assembly

2. Remove the front door waterproof membrane. Refer to the front door waterproof membrane

3. Remove the front door inner weather strip. Refer to the front door inner weather strip

4. Remove the front door outer weather strip. Refer to the front door outer weather strip

5. Remove the front door window. Refer to the front door window

6. Remove the front door window regulator, refer to front door window regulator

7. Remove the front door window groove, refer to the front door window groove

Remove the front door window rear guide rail

1). Remove the 1 bolt that fix the front door window rear guide rail, and take down the front door window rear guide rail.

(3) Installation

1. Install the front door window rear guide rail

1). Install the front door window rear guide rail into the vehicle door, and install the front door window rear

guide rail 1 bolt.

Tightening torque: 6 ~ 10N.m

2. Install the front door window groove

3. Install the door window regulator

4. Install the front door window

5. Install the front door outer weather strip

6. Install the front door inner weather strip

7. Install front door waterproof membrane

8. Install front door trim panel assembly

江淮汽车部门：客户服务部

Front

Outli

5-1

江淮汽车部门：客户服务部

4-18

Front door

window rear

Rear

Rear door

I. Outline

(1) structure summary

Exploded view

1. Rear door

bottom hinge

2. Rear door

stopper

3. Rear door

upper hinge

4. Rear door

assembly

5. Vehicle door inner handle assemble

6. Vehicle door outer handle lock cylinder cover

7. Vehicle door outer door handle assembly

江淮汽车部门：客户服务部

Rear

Rear door

assembly

5-3

(2) Torque parameter

No. Items

Torque （

·m

）

1 Back door outer handle fixed bolt 7～9

2 Rear door hinge door side fastening bolt 30～36

3 Rear door hinge body side fixed bolt 30～36

4 Vehicle door side fixing nut of rear vehicle door

stopper

7～11

5 Vehicle body side fixing nut of rear door stopper 20～24

6 Rear door window rear guide rail fixing bolt 6～10

II. Rear side vehicle door assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine cover

2. Disconnect the battery negative cable

3. Remove the rear side vehicle door assembly

1).

Remove the 1 fixing bolt for the steering gear and body.

2).

Mark the position of the upper and lower hinges on the door and remove the upper

and lower hinge door

2 fixing bolts.

△

Notice When dismantling, it should be carried out many times and must not be done in once. It should be

dismantled from the bottom up.

江淮汽车部门：客户服务部

Rear

5-2

Rear door

assembly

3).

Disconnect the wiring harness connector of rear door, lift down the vehicle door.

△

Notice The door is heavy and needs to be done with the assistance of another maintenance man.

(3). assembly

△

Notice Fastening should be carried out several times during installation and must not be tightened at one time.

1. Install the rear side vehicle door assembly.

1).

Connect the wiring harness connector of rear vehicle door, and pre-install the hinge

fixing bolts.

2). Install the door on the hinge according to the marking position, slightly regulate the

upper/lower hinge door side

4 fixing bolts.

Tightening torque 30~36N·m

3).

Tighten the 1 fixing bolt of stopper and vehicle body.

Tightening torque 20~24N·m

△Note: After the door assembly is installed, assembly adjustment must be performed to ensure that the door can be

opened/closed normally and the head of the hinge assembly bolt is painted (body color).

江淮汽车部门：客户服务部

Rear

Rear door

assembly

5-3

2. Connect the battery negative cable.

3. Close engine compartment

江淮汽车部门：客户服务部

Rear

5-4

Rear door

waterproof

III. Rear door waterproof membrane

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door trim panel assembly

2. Remove the rear door waterproof membrane

1).

Remove the 2 bolts of rear vehicle door inner trim panel installation bracket, and take

down the inner trim panel installation bracket.

2).

Separate waterproof membrane and take it down.

(3) Installation

1. Install the rear door waterproof membrane

1).

Attach the waterproof membrane to the mounting position of the the door body.

△

Note: When assembling the waterproof membrane, the waterproof membrane should not be allowed to cover the

mounting hole of the door trim panel.

△Note: Do not touch the adhesive surface so as not to weaken the effect of re-adhesion.

△

Note: The waterproof membrane comes with butyl adhesive, no need to reapply the adhesive.

江淮汽车部门：客户服务部

Rear

Rear door

stopper

5-5

2).

Install the 2 screws fixing rear vehicle door inner trim panel mounting bracket, and

take it down.

Tightening torque 1.5~3N·m

2. Install rear door trim panel assembly

IV. Rear door stopper

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the rear door interior panel assembly see rear door interior assembly

Remove the rear door stopper

1). Remove 1 fixing bolt connecting the vehicle body and the stopper.

2).

Remove the 2 fixing bolts connecting the door and the stopper.

江淮汽车部门：客户服务部

Rear

5-6

Rear door outer handle

assembly

(3) Installation

1. Install rear door stopper

1). Install the 2 fixing bolts connecting vehicle body and stopper.

Tightening torque 7~11N·m

2). Install the 1 fixing bolt connecting vehicle body and limiting stopper.

Tightening torque 20~24N·m

2. Install rear door trim panel assembly

3. Connect the battery negative cable.

4. Close the engine cover

V. Rear door outer handle assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Disassemble rear door interior panel assemble see rear door interior panel assembly

4. Remove the rear door outer handle assembly

1). Pry the screw cover, and remove the 1 inner hex bolt of vehicle door lock cylinder.

江淮汽车部门：客户服务部

Rear

Rear door outer handle

assembly

5-7

2). remove the opening rod of front door. remove the cover of lock cylinder on outer handle.

3). Pull out the rear door’s outer handle

(3) Installation

1. Install rear door outer handle assembly

1). Assemble the outer handle on its pedestal.

2). put the lock cylinder and its cover on assembling position, then connect the opening rod of rear door.

3). Install the 1 fixing bolt connecting the vehicle door and outer handle, and install the bolt cover.

Tightening torque 7~9N·m

2. Install rear door trim panel assembly

3. Connect the battery negative cable

4. Close the engine cover

江淮汽车部门：客户服务部

Rear

5-8

Rear door

hinge

VI. Rear door hinge

(1) Special tool (none)

(2) Disassembly

1. Remove the rear side door assembly See rear side door assembly

2. Remove the rear door hinge

1). Remove the 2 fixing bolts connecting vehicle body and the upper hinge.

2). Remove the 2 fixing bolts connecting vehicle body and the lower hinge.

(3) Installation

1. Remove the rear door hinge

1). Install the upper hinge, and install the 2 fixing bolts connecting vehicle body and the lower hinge.

Tightening torque 30~36N·m

2). Install the upper hinge, and iInstall the 2 fixing bolts connecting vehicle body and the upper hinge.

Tightening torque 30~36N·m

2. Install the rear side vehicle door assembly.

△

Note: The parting and surface difference between rear door and side components should be the same.

VII. Rear door frame rubber strip

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door frame rubber strip

1). pry up the rubber strip from one side and separate the strip from vehicle body.

2). Slowly pull out the rear door frame rubber strip.

江淮汽车部门：客户服务部

Rear

Rear door

window

5-9

(3) Installation

Install the rear door frame rubber strip

1). Put the rubber strip to the installation position.

2). clamp the buckle on rubber strip to corresponding position.

VIII. Rear door window

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door interior panel assembly see rear door interior assembly

2. Remove the rear door waterproof membrane. Refer to the rear door waterproof membrane

3. Remove the rear door inner weather strip. Refer to the rear door inner weather strip

4. Remove the rear door window

1). Regulate the window to the proper position for easy removal of rear window fixing bolts.

2). Remove the 2 bolts of rear door window, and slowly take down the rear door window.

(3) Installation

1. Install the rear door window

1). Put the rear door window into the vehicle door, and lift the window to the top.

2). Install the 2 bolts fixing the rear door window.

Tightening torque: 7 ~ 11N.m

2. Install the rear door inner weather strip

3. Install the rear door waterproof membrane

4. Install rear door trim panel assembly

江淮汽车部门：客户服务部

Rear

5-10

Rear door window

regulator

IX. Rear door window regulator

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door interior panel assembly see rear door interior assembly

2. Remove the rear door waterproof membrane. Refer to the rear door waterproof membrane

3. Remove the rear door window, refer to rear door window

4. Remove the rear door window regulator

1). Remove the 3 fixing bolts of door window bracket and motor.

2). Disconnect the harness connector of the glass lifter’s motor.

3). Take out the rear door window regulator

(3) Installation

1. Install the rear door window regulator

1). Connect the wiring harness connector of door window regulator, and then put the window assembly.

2). Install the 3 fixing bolts of door window bracket and motor.

Tightening torque 7~11N·m

2. Install the rear door window

3. Install the rear door waterproof membrane

4. Install rear door trim panel assembly

X. Rear door window guide rail and window groove

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door interior panel assembly see rear door interior assembly

2. Remove the rear door waterproof membrane. Refer to the rear door waterproof membrane

江淮汽车部门：客户服务部

Rear

Rear door window guide

rail and window groove

5-11

3. Remove the rear door inner weather strip. Refer to the rear door inner weather strip

4. Remove the rear door outer weather strip. Refer to the rear door outer weather strip

5. Remove the rear door window, refer to rear door window

江淮汽车部门：客户服务部

Rear

5-10

Rear door window

regulator

Remove the rear door window guide rail and window groove

1). Remove the 2 fixing bolts of rear door window guide rail and window groove, and pull out the rear door window

guide rail and window groove.

(3) Installation

1. Install the rear door window guide rail and window groove

1). Put the rear door window guide rail and window groove, and install the rear door window guide rail and

window groove 2 fixing bolts.

Tightening torque 7~11N·m

2. Install the rear door window

3. Install the rear door outer weather strip

4. Install the rear door inner weather strip

5. Install the rear door waterproof membrane

6. Install rear door trim panel assembly

江淮汽车部门：客户服务部

Rear

Outli

6-1

江淮汽车部门：客户服务部

5-12

Rear door window guide

rail and window groove

Tail door and oil-

Tail door and oil-filler cap

I. Outline

(1) structure summary

Location map

1. Fuel filler

cover

opening

handle

2. Fuel filler cap

opening cable

assembly

3. Oil filler cap

body

assembly

4. Tail door lock body assembly

5. Tail door assembly

江淮汽车部门：客户服务部

Tail door and oil-

Tail door

assembl

6-3

(2) Torque parameter

No. Items

Torque （

·m

）

1 Tail door lock body assembly fixing bolt 7～11

2 Tail door lock hook fixing screw 20～30

3 Tail door hinge body side fastening bolt 30～36

4 Tail door hinge door side fixing bolt 30～36

II. Tail door

assembly

(1) Special tools

(None)

(II) Disassembly

1. Open and support tail door

2. Open the engine compartment cover.

3. Disconnect the battery negative cable

4. Remove the ceiling assembly with reference to ceiling assembly

5. Remove the high position brake lamp refer to high position brake light

6. Remove the tail fin assembly refer to tail fin assembly

7. Remove the tail door interior panel assembly see tail door interior panel assembly

8. Remove the tail door guard board assembly refer to tail door guard board assembly

9. Remove the tail door guard board assembly refer to tail door guard board assembly

10. Remove the rear wiper arm assembly See Rear wiper arm assembly

11. Remove the rear wiper blade assembly See the rear wiper blade assembly

12. Remove the rear wiper arm assembly See rear wiper arm assembly

13. Remove the rear combination lamp assembly, refer to rear combination lamp assembly

14. Remove the tail door opening handle assembly see tail door opening handle assembly

15. Remove the tail door lock assembly see tail door lock assembly

16. Remove tail door pneumatic rod assembly see tail door pneumatic rod assembly

17. Disassemble tail door assembly

1). Disconnect the tail door switch wiring harness connector and rear washing water pipe assembly connector.

江淮汽车部门：客户服务部

Tail door and oil-

6-2

Tail gate

assembl

2). Remove the 4 fixing bolts of the tail hinge and tail door metal sheet.

3). Remove tail door.

△

Notice The door is heavy and needs to be done with the assistance of another maintenance man.

(3). assembly

1. Install tail door assembly

1). Install the 4 fixing bolts of the tail hinge and tail door metal sheet, and install the tail door assembly into the

installation position.

Tightening torque 30~36N·m

△

Notice After the tail door assembly is completed, the tail door needs to be adjusted to ensure that the left and

right clearance, the surface difference meets the requirements, the switch has no interference

phenomenon freely, if there is deviation between the lock body and the lock hook meshing, the two fixed

bolts can be relaxed. Adjust the lock hook to the right position and tighten the fastening bolt.

2). Connect the tail door switch wiring harness connector and rear washing water pipe assembly connector.

2. Install tail door pneumatic rod assembly

3. Install tail door lock assembly

4. Install tail door opening handle assembly

5. Install the tail door combination lamp assembly

6. Install rear wiper motor assembly

7. Install rear wiper blade assembly

8. Install front wiper arm assembly

9. Install tail door left and right guard panel assembly

10. Install tail door upper guard panel assembly

11. Install rear door trim panel assembly

12. Install tail fin assembly

江淮汽车部门：客户服务部

Tail door and oil-

Tail door

assembl

6-3

13. Install high mounted stop lamp assembly

14. Install tail door air pole assembly

15. Install ceiling assembly

16. Connect the battery negative cable.

17. Close engine compartment

18. Close tail door

江淮汽车部门：客户服务部

Tail door and oil-

6-4

Tail gate

hinge

III. Tail door hinge assembly

(1) Special tool (none)

(2) Disassembly

1. Disassemble tail door assembly see tail door assembly

2. Disassemble tail door hinge assembly

1). Remove the left and right 2 fixed nuts of the tail hinges connected to the body metal sheet.

2). Remove tail door hinge.

(3). assembly

1. Install tail door hinge assembly

1). Install the left and right 2 fixed nuts of the tail hinges connected to the body metal sheet.

Tightening torque 30~36N·m

2. Install tail door assembly

IV. Tail door lock

(1) Special tool (none)

(2) Disassembly

1. Open the engine cover

2. Disconnect the battery negative cable

3. Open the tailgate

4. Remove the tail door upper guard board assembly refer to tail door upper guard board assembly

江淮汽车部门：客户服务部

Tail door and oil-

Tailgate

hook

6-5

5. Remove the tail door lower guard board assembly refer to tail door lower guard board assembly

6. Remove the tail door left and right guard board assembly refer to tail door left and right guard board assembly

江淮汽车部门：客户服务部

Tail door and oil-

6-4

Tail gate

hinge

Remove the tail door lock body assembly

1). Disconnect tail door lock wiring harness connector.

2). Remove the 3 fixing bolts of tail door lock body assembly, and take down the tail door lock body.

3). Remove tail door lock assembly.

(3) Installation

1. Install tail door lock assembly

1). Install the tail door lock body assembly to the tail door, and connect the tail door

switch wire harness connector.

2). Install the 3 bolts fixing the tail door lock body assembly.

Tightening torque 7~11N·m

△Note: P

re-tighten the assembling bolts of tail door lock, and ensure the lock buckle has aligned before tightening

the bolts.

2. Install tail door left and right guard panel assembly

3. Install tail door lower guard panel assembly

4. Install tail door upper guard panel assembly

5. Close the tailgate.

6. Connect the battery negative cable.

7. Close engine compartment

V. Tail door

lock hook

(1) Special tools

(None)

(II) Disassembly

1. Open tail door

2. Remove tail door lock hook

1). Use flat screwdriver to remove the tail door lock hook cover, and remove the 2 fixing bolts of the tail door lock

buckle

2). Remove the tail door lock hook.

江淮汽车部门：客户服务部

Tail door and oil-

Tail door

strip

6-7

1. Install the tail door lock hook. 1). Put the tail door lock hook, and install the 2 screws of tail door lock hook, and

install the tail door

lock cover.

Tightening torque 20~30N·m

△Note:

pre-tighten the assembling bolts of tail door lock, and ensure the lock buckle has aligned before tightening

the bolts.

2. Close the tailgate.

VI. Tail gate pneumatic rod assembly

(1) Special tool (none)

(2) Disassembly

1. open and support tail door

2. Remove the tail gate pneumatic rod assembly

1). Use flat screwdriver or special tool to slightly pry up the ball socket card in vehicle body end,and pull out the pneumatic

rod ball socket from ball head.

2). Use a flat screwdriver or a special tool to slightly pry up the car body end ball card and pull out the brace hole from

the ball head

3). Take down the pneumatic rod.

△

Note: When disassembling, always pay attention to supporting the tailgate until the disassembly is completed, to

prevent the tailgate from falling and hurting people or vehicles.

江淮汽车部门：客户服务部

Tail door and oil-

(3)

6-6

Tail gate

pneumatic rod

(3) Installation

1. Install pneumatic brace of tail door

1). Put the tail gate end pole socket into door end ball head, buckle ball card.

2). Put the body end supporting rod into body end ball head, buckle ball card.

2. Close tail door

VII. Tail door sealing strip

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove the tail door sealing strip

1). Pry up the sealing strip from the corner.

2). Remove the sealing strip slowly from the corner.

△

Note: Do not use force to pull the seal when removing.

△

Note: When disassembling, pay attention to the removal of butyl rubber, otherwise it will pollute the sheet metal

and surrounding accessories.

江淮汽车部门：客户服务部

Tail door and oil-

Filler cap

assembly

6-9

1. Assemble tail door strip

1). Molding the sealing strip to the seam and the tailgate lock alignment positioning;

2). Use hand to insert the sealing strip into the car body stopper and fix it well, pay attention to the tightness at the

rounded corner;

3). Tap the seal with a rubber hammer and put it in place;

2. Close the tailgate.

VIII. Tail door dumper block

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove the tail door dumper block

1). Remove the tail door dumper block from the tail door.

(3) Installation

1. Install the tail door dumper block

1). Install the tail door dumper block to the installation hole of tail door inner panel corner.

△

Note: When installing, reveal 5 thread.

2. Close the tail door.

江淮汽车部门：客户服务部

Tail door and oil-

(3)

6-8

Tail door

dumper

IX. Fuel filler cover assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the fuel filler cover assembly

1). Open fuel filler cover, remove the right rear side inner trim panel, put hands to the vehicle body withdraw actuator,

rotate anti-clockwise, and remove the fuel filler cover withdraw actuator.

2). Rotate and screw the fuel filler cover, and take down the withdraw wire from base seat hinge arm.

3). Use flat screwdriver to pry up the fuel filler cover connecting point, pull out the fuel filler cover outwardly.

4). Disconnect the rubber sheath from the fuel filler pipe, and take down the fuel filler cover assembly.

(3) Installation

1. Install fuel filler cover assembly

1). Install the rubber sheath and the fuel filler pipe, install the fuel filler cover assembly to the base seat, and stuck the

fuel filler cover connecting point.

2). Install the connecting withdraw into base seat hinge arm, and rotate to tighten the fuel filler cover.

江淮汽车部门：客户服务部

Inter

Outli

7-1

3). Install the fuel filler cover withdraw actuator, rotate to tighten clockwise, and install the right rear side inner trim

cover, close the fuel filler cover.

△

Note: After installing fuel filler cover, ensure the leaking pipe is stuck into the leaking hole of the vehicle body, and

the rubber cover is stuck into the fuel pipe, the appearance is flat and non-convex.

江淮汽车部门：客户服务部

Tail door and oil-

6-10

Filler cap

assembly

Interior trim

I. Overview

(1) Structure outline

Location map

1. Right A pillar upper guard panel assembly

2. Right A pillar lower guard panel assembly

3. Right front doorsill guard panel assembly

4. Right B pillar lower guard panel assembly

5. Right B pillar upper guard panel assembly

6. Right rear doorsill guard panel assembly

7. Right C pillar lower guard panel assembly installation

8. Right C pillar lower guard panel assembly installation

9. Right side guard panel assembly

10.Tail dorsill guard panel assembly

11. Left C pillar upper guard panel assembly

12. Left C pillar lower guard panel assembly and

trunk side guard panel assembly

13. Left side guard panel assembly

14. Left rear doorsill guard panel assembly

15. Left B pillar upper guard panel assembly

16. Left B pillar lower guard panel assembly

17. Left front doorsill guard panel assembly

18. Left A pillar upper guard panel assembly

19. Left A pillar lower guard panel assembly

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江淮汽车部门：客户服务部

Inter

A pillar upper

guard plate

7-3

(2) Torque parameter

No. Items

Torque （

·m

）

1 Safety belt fixing point bolt 45～55

2 Fixing screw of front door trim panel assembly

and front door

1.5～3

3 Fixing bolt of rear door trim panel assembly and

rear door

1.5～3

(3) Maintenance precautions

1. When the components are disassembled and installed, use cloth to protect the disassembled parts in case of damage;

2. Use the cloth to wrap the flat screwdriver blade when disassembling metal buckle from component;

3. When removing the interior panel parts, please use special tools for body repair, otherwise the body components will

easily be damaged;

4. Install trim body, check plate hole clamp firmly installed on the vehicle body, and then carefully to press them into;

5. In the disassembly of some components of a person can not complete the work, you need two people to operate, so as

not to drop.

6. Do not use excessive force when removing some trimmers, as it may cause the parts to deform.

II. Carpet

assembly

(1) Special tools

(None)

(II) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the front doorsill guard panel assembly refer to the front doorsill guard panel assembly

4. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

5. Remove the front left seat assembly, refer to front left seat assembly

6. Remove the front right seat assembly See front right seat assembly

7. Remove the rear row seat assembly see rear row seat assembly

8. Remove A column lower guard assembly See A column lower guard assembly

9. Remove B column lower guard assembly See B column lower guard assembly

10. Remove side guard panel assembly See side guard panel assembly

11. Remove the control panel assembly See control panel assembly

12. Remove the side front extension panel refer to side front extension panel assembly

13. Dismantle sub-dashboard panel assembly refer to sub-dashboard panel assembly

14. Disassemble carpet assembly.

1). Remove the fixing buckles on the carpet.

2). Remove the nylon clip on the back of the front of the carpet and the nylon clip attached to the front enclosure and

江淮汽车部门：客户服务部

Inter

7-2

Carpet

assy

remove the carpet.

江淮汽车部门：客户服务部

Inter

A pillar upper

guard plate

7-3

(3) Installation

Install the carpet assembly 1). Move the carpet into the vehicle and lay out the

corresponding seat installation holes, align to the

hole position.

2). Pull out the seat wiring harness under the carpet and compacted the carpets of the sub dashboard and fasten the

carpets with the buckles.

3). Install the nylon fastener on the front and back of the carpet and the nylon fastener attached to the front enclosure

pad.

2. Install auxiliary dashboard body assembly

3. Install the side front extension panel assembly

4. Install the control panel assembly of auxiliary dashboard

5. Install the side guard panel assembly See side guard panel assembly

6. Install B pillar bottom guard assembly

7. Install A pillar bottom guard assembly

8. Install rear row seat backrest assembly

9. Install the front right seat assembly

10. Install front left seat assembly

11. Install rear doorsill guard plate assembly

12. Install front doorsill guard panel assembly

13. Connect the battery negative cable

14. Close the engine cover

III. A pillar upper guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Disassemble A pillar upper guard panel assembly

1). Remove the front door frame’s rubber strip that blocks the A pillar.

2). Use plastic flat tool to pry up the upper end of A pillar guard panel, and remove the 3 buckles in turn.

3). Disconnect the loudspeaker wiring harness connector, and take down the A pillar upper guard panel.

江淮汽车部门：客户服务部

Inter

7-4

A pillar lower

guard plate

(3) Installation

1. Install A pillar upper guard assembly

1). Connect the loudspeaker wiring harness connector.

2). Install A pillar upper guard and clamp it firmly.

3). Install the front door frame rubber strip.

IV. A pillar lower guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the front doorsill guard panel assembly see the front doorsill guard panel assembly

江淮汽车部门：客户服务部

Inter

B pillar top

guard board

7-5

2. Remove the A pillar lower guard panel assembly

1). Remove the 1 fixing screw of A pillar lower guard panel assembly.

江淮汽车部门：客户服务部

Inter

7-4

A pillar lower

guard plate

2). Use plastic flat tool to pry up the 2 buckles that fix the left A pillar lower guard panel.

3). Take down the A pillar lower guard panel assembly.

(3) Installation

1. Install A pillar bottom guard assembly

1). Put the A pillar lower trim panel assembly to the installation position and install it firmly.

2). Install the 1 fixing screw of A pillar lower guard panel assembly.

Tightening torque 1.5~3N·m

2. Install front doorsill guard panel assembly

V. B pillar upper guard panel assembly

(1) Special tools

(II) Disassembly

江淮汽车部门：客户服务部

Inter

B pillar top

guard board

7-5

1. Remove the front doorsill guard panel assembly see the front doorsill guard panel assembly

2. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

3. Remove B Column lower guard assembly See B column lower guard assembly

江淮汽车部门：客户服务部

Inter

7-6

B pillar upper

guard plate

4. Remove the B pillar upper guard panel assembly

1). Remove the 1 screw that fix B pillar upper guard panel.

Tightening torque 5~7N·m

2). Pry up the 3 buckles connecting the B pillar upper guard panel and the vehicle body.

3). Take down the B pillar upper guard panel, and take the safety belt meshbelt out from B pillar upper guard panel

hole.

(3) Installation

1. Install B pillar upper guard panel assembly

1). Cross the safety belt meshbelt from B pillar upper guard panel hole, place the B pillar upper guard panel into the

installation position and fasten the 3 buckles firmly.

江淮汽车部门：客户服务部

Inter

B pillar lower

guard plate

7-7

3). Install the 1 bolt of B pillar upper guard panel.

2. Install B pillar bottom guard assembly

3. Install Rear door sill guard assembly

4. Install front door sill guard assembly

VI. B pillar lower guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the front doorsill guard panel assembly see the front doorsill guard panel assembly

2. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

3. Remove the B pillar lower guard panel assembly

1). Remove the B pillar lower safety belt cover, and remove the front safety belt lower fixing point bolt.

2). Use a crowbar to pry the 6 buckles of B pillar lower guard panel and vehicle body.

3). Take down the B pillar lower guard panel.

△Notice Remove the B-pillar lower trim panel assembly , adjust the front seat position to facilitate removal of the B-

pillar lower trim panel assembly.

江淮汽车部门：客户服务部

Inter

7-8

C pillar lower guard plate and trunk side guard plate

(3) Installation

Install B pillar bottom guard assembly

1). Place the B pillar plate in the mounting position and connect it firmly.

2). Install the front safety belt lower fixing point bolt, install the B pillar lower safety belt cover, and connect it firmly.

Tightening torque: 45 ~ 55N.m

2. Install rear doorsill guard panel assembly

3. Install front doorsill guard panel assembly

VII. C pillar lower guard plate and trunk side guard plate C pillar lower guard plate

and trunk side guard plate assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

2. Remove the tail doorsill guard panel assembly refer to the tail doorsill guard panel assembly

3. Remove the rear row seat assembly see rear row seat assembly

4. Remove side guard panel assembly See side guard panel assembly

5. Remove the C pillar lower guard panel and trunk side guard panel assembly

1). Remove the rear door frame rubber strip covering the C pillar lower guard panel and trunk side guard panel

assembly.

2). Remove the 1 fixing screw fixing the rear part of C pillar guard panel.

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Inter

C pillar lower guard plate and trunk side guard plate

7-9

3). Remove the 3 buckles connecting the rear part of C pillar lower guard panel.

4). Remove 1 fixing screw 1 of front part of C pillar lower guard panel and 2 fixing screws 2 of lower fixing point of rear

row seat safety belt.

5). Remove the 7 buckles of front part of C pillar lower guard panel.

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江淮汽车部门：客户服务部

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7-10

C pillar lower guard plate and trunk side guard plate

6). Remove the 5 buckles of rear part of trunk side guard panel.

7). Take down the C pillar lower guard panel and trunk side guard panel assembly, and take the safety belt meshbelt

out from C pillar lower panel hole.

(3) Installation

1. Install the C pillar lower guard panel and trunk side guard panel assembly

江淮汽车部门：客户服务部

Inter

C pillar lower guard plate and trunk side guard plate

7-9

1). Cross the safety belt meshbelt from the C pillar lower guard panel hole, place the C pillar lower guard panel and

trunk side guard panel assembly to the installation position, and connect the 5 buckles of rear part of trunk side

guard panel.

2). Connect the 7 buckles of the front part of C pillar lower guard panel and trunk side guard panel assembly.

3). Install the 1 fixing screw 1 of front part of C pillar lower guard panel and 2 fixing screws 2 of lower fixing point of

rear row seat safety belt.

4). Remove the 3 buckles connecting the rear part of C pillar lower guard panel.

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江淮汽车部门：客户服务部

Inter

C pillar upper

guard plate

7-11

5). Install the 1 screw of rear part of C pillar lower guard panel and trunk side guard panel assembly.

Tightening torque 45~55N·m

6). Buckle the rear door frame rubber strip.

2. Install the side guard panel assembly

3. Install rear row seat backrest assembly

4. Install tail door sill guard assembly

5. Install rear doorsill guard panel assembly

VIII. C pillar upper guard panel installation

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

3. Remove the tail doorsill guard panel assembly refer to the tail doorsill guard panel assembly

4. Remove the rear row seat assembly see rear row seat assembly

5. Remove C column lower guard assembly See C column lower guard assembly

6. Remove the C pillar upper guard and trunk side guard panel assembly

1). Disconnect the tail door sealing strip that block C pillar upper guard panel.

2). Remove the 1 screw that fix C pillar upper guard panel.

3). Pry up the 6 buckles connecting the C pillar upper guard panel and vehicle body.

4). Take down the C pillar upper guard panel.

江淮汽车部门：客户服务部

Inter

7-12

Front door inner

trim panel

(3) Installation

1. Install C pillar upper guard assembly

1). Place the C pillar upper guard panel assembly to the installation position and connect it firmly.

2). Install the 1 scres of C pillar guard panel.

Tightening torque 5~7N·m

3). Buckle tail door frame rubber strip.

2. Install C pillar lower guard panel and side guard panel assembly

3. Install rear row seat backrest assembly

4. Install tail door sill guard assembly

5. Install rear doorsill guard panel assembly

6. Close the tail door.

IX. Front door trim panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open the front door

2. Remove the door lamp assembly Refer to the door lamp assembly

3. Remove the front door trim panel assembly

1). Pry the front door inner handle screw cover, and remove the front door inner handle

1 fixing screw.

江淮汽车部门：客户服务部

Inter

Front door inner

trim panel

7-13

2). Pry up the screw cover in the middle of front door tirm panel, and remove the front door trim panel assembly

1 fixing screw.

3). Pry the screw cover of door window regulator switch, and remove the front door window regulator

switch 1 fixing screw.

4). Remove the 1 fixing screw of the rear side of front door trim panel and front door.

5). Remove the 2 fixing screws of lower part of the front door trim panel assembly and front door.

江淮汽车部门：客户服务部

Inter

7-14

Front door inner

trim panel

6). Pry the 9 buckles of the front door trim panel and the front door.

7). Disconnect the front door inner handle wire.

8). Disconnect the wiring harness connector of left front door switch panel, and remove the front door inner trim panel

assembly.

(3) Installation

1. Install front door trim panel assembly

1). Place the front door inner trim panel assembly to the installation position, and connect the wiring harness

connector of left front door.

2). Connect the front door inner handle pull cable.

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Inter

Front door inner

trim panel

7-15

3). Connect the front door inner trim panel assembly and front door buckles firmly.

江淮汽车部门：客户服务部

Inter

7-16

Front door inner

trim panel

4). Install 2 fixing screws of the upper part of front door inner trim panel assembly and the front door assembly.

Tightening torque: 1.5 ~ 3N.m

5). Install 1 fixing screw of the rear side of front door inner trim panel assembly and the front door assembly.

Tightening torque: 5 ~ 7N.m

6). Install the 1 fixing screw that fix the front door window regulator switch, and fasten the screw cover.

Tightening torque 1.5~3N·m

7). Install 1 fixing screw that fix the middle part of front door inner trim panel assembly, and fasten the screw cover.

Tightening torque 7~10N·m

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江淮汽车部门：客户服务部

Inter

7-16

Rear door inner

trim panel

8). Install the 1 fixing screw that fix the front door inner handle, and fasten the screw cover.

2. Install door light assembly

3. Close the front door:

X. Rear door inner trim panel assembly

The method of removing and installing the rear door inner trim panel assembly and the front door inner trim panel

assembly are the same. see front door inner trim panel assembly

XI. Front doorsill guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open front door

2. Remove front doorsill guard panel assembly

1). Pry up the 3 iron buckles connecting front door sill guard panel and sheet metal of vehicle body.

2). Take down front doorsill guard panel.

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Inter

Rear door sill

guard

7-17

(3) Installation

1. Install the front door sill guard plate assembly

1). Put the front doorsill guard panel to the installation position, and clamp the buckles firmly.

△

Notice The method of disassembly and installation of the left and right rear threshold guard is the same.

2. Close the front door

江淮汽车部门：客户服务部

Inter

7-18

Rear door inner

trim panel

XII. Rear doorsill guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the middle row seat assembly. See the middle row seat assembly

2. Remove the rear door sill guard assembly

1). Remove the 1 scres of rear doorsill guard panel assembly and vehicle body sheet metal.

2). Pry up the 1 iron buckle connecting rear doorsill guard panel and vehicle body sheet metal.

3). Remove rear door sill guard.

(3) assembly

1. Install the rear doorsill guard panel assembly

1). Put the rear doorsill guard panel to the installation position, and clamp it firmly.

江淮汽车部门：客户服务部

Inter

7-18

Tail doorsill

guard plate

2). Install the 1 screw fixing the rear doorsill guard panel assembly and vehicle body sheet metal.

△

Notice The method of disassembly and installation of the left and right rear threshold guard is the same.

Tightening torque 1.5~3N·m

2. Install second-row seat backrest assembly

XIII. Tail doorsill guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove the tail doorsill guard panel assembly

1). Remove the 5 buckles of tail doosill guard panel and vehicle body sheet metal.

2). Pry the 4 buckles of rear doorsill guard panel assembly and vehicle body sheet metal.

3). Take down the tail doorsill guard panel assembly.

江淮汽车部门：客户服务部

Inter

Cover

plate of tail

7-19

(3) assembly

1. Install the tail doorsill guard panel assembly

1). Put the tail doorsill guard panel assembly to the installation position, and clamp it firmly.

2. Close the tail door.

XIV. Tail door lock cover plate

(1) Special tool (none)

(2) Disassembly

1. Remove the tail door lock cover plate

1). Press down the buckles of tail door lock cover plate, and pull out the tail door lock cover plate outward.

(3) assembly

1. Install the tail door lock cover plate

1). Put the tail door lock cover palte to the installation position and clamp it firmly.

江淮汽车部门：客户服务部

Inter

7-20

Exhaust grille

assembly

XV. Exhaust grille assembly

(1) Special tool (none)

(2) Disassembly

1. open and support tail door

2. Remove rear combination lamp assembly, refer to rear combination lamp assembly

3. Remove the Rear bumper assembly See the rear bumper body assembly

4. Remove the exhaust grille assembly

1). Pry the connection of the exhaust grille assembly and the vehicle body sheet metal.

2). Take down the exhaust grille assembly.

(3) assembly

1. Install the exhaust grille assembly

1). Install the exhaust grille assembly and clamp it firmly.

2. Install rear bumper assembly

3. Install rear combination lights

4. Close tail door

XVI. Tail door upper guard plate assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the tail door upper trim panel assembly

江淮汽车部门：客户服务部

Inter

Tail door left/right

guard plate

7-21

1). Disconnect the 4 buckles of tail door upper guard panel assembly and vehicle body sheet metal.

2). Take down the tail door upper guard panel assembly.

(3) assembly

1. Install tail door upper guard panel assembly 1). Put the tail door upper guard panel assembly to the installation

position, and install the tail door upper guard panel assembly and

vehicle bdoy sheet metal 4 buckles.

XVII. Tail door left/right guard panel assembly

(1) Special tools

(II) Disassembly

（none）

1. Remove the tail door left/right guard panel assembly

1). Remove the 1 screw of the tail door left/right guard panel assembly and vehicle body sheet metal.

江淮汽车部门：客户服务部

Inter

7-22

Tail door lower

guard plate

2). Disconnect the 2 buckles of tail door left/right guard panel assembly and vehicle body sheet metal.

3). Take down the tail door left/right guard panel assembly.

(3) assembly

1. Install tail door left/right guard panel assembly

1). Put the tail door left/right guard panel assembly to the installation position, and install the 2 buckles of tail door

left/right guard panel assembly and vehicle body sheet metal.

2). Install the 1 screw of tail door left/right guard panel assembly and vehicle body sheet metal.

Tightening torque 1.5~3N·m

XVIII. Tail door lower trim panel assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the tail door upper guard panel assembly refer to tail door upper guard panel assembly

2. Dismantle tail door guard panel assembly refer to tail door guard panel assembly

江淮汽车部门：客户服务部

Inter

Tail door lower

guard plate

7-23

3. Remove the tail door handle box, refer to the tail door handle box

江淮汽车部门：客户服务部

Inter

7-24

Tail door lower

guard plate

4. Remove the tail door lower guard panel assembly

1). Remove the 1 buckle of the tail door lower guard panel assembly and the vehicle body sheet metal.

2). Pry up the 15 plastic buckles and 4 iron buckles of tail door lower guard panel assembly and vehicle body sheet

metal.

3). Take down the tail door lower guard panel assembly

(3) assembly

1. Install the tail door lower guard panel assembly

1). Place the tail door lower guard panel assembly to the installation position and clamp it firmly.

2). Install the 1 buckle of tail door lower guard panel assembly and the vehicle body sheet metal.

2. Install the tail door handle box

3. Install the tail door left/right guard panel assembly

江淮汽车部门：客户服务部

Inter

Tail door lower

guard plate

7-23

4. Install the tail door upper guard panel assembly

江淮汽车部门：客户服务部

Inter

7-24

Rear door

handle

XIX. Tail door handle box

(1) Special tool (none)

(2) Disassembly

1. Remove the rear door handle box

1). Remove the 1 fixing screw of tail door handle box.

2). Take down the tail door handle box.

(3) assembly

1. Install tail door handle box

1). Place the tail door handle box to the mounting position, and install 1 fixing screw of tail door handle box.

XX. Ceiling assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the side armrest assembly See side armrest assembly

4. Dismantle the A pillar top panel assembly refer to the A pillar top panel assembly

5. Dismantle the protect panel of the front door threshold assembly refer to the protect panel of the front door

threshold assembly

江淮汽车部门：客户服务部

Inter

Ceiling

7-25

6. Dismantle the protect panel of the rear door threshold assembly refer to the protect panel of the rear door

threshold assembly

7. Remove B Column lower guard assembly See B column lower guard assembly

8. Dismantle the B pillar up panel assembly refer to the B pillar up panel assembly

9. Remove the rear row seat assembly see rear row seat assembly

10. Remove side guard panel assembly See side guard panel assembly

11. Remove the C pillar lower guard plate and trunk side guard plate C pillar lower guard plate and trunk side guard plate

12. Remove C column lower guard assembly See C column lower guard assembly

13. Remove the sun visor see sun visor

14. Remove the front roof light assembly. Refer to the middle roof light assembly

江淮汽车部门：客户服务部

Inter

7-26

Rear door

handle

15. Remove the middle roof light assembly. Refer to the middle roof light assembly

16. Remove the ceiling assembly

1). Remove the ceiling buckles, and remove ceiling.

(3) assembly

△

Notice Do not bend the ceiling too much while installing.

△

Notice When the roof is installed, the sunshade plate hole of the roof and the back row buckle fixed hole should

be aligned with the corresponding holes on the body and then reinstalled.

1. Install ceiling assembly

1). Move the ceiling into the car and align the top right front clip installation hole with the body hole position and install

the fixed buckle.

2. Install the middle ceiling light assembly

3. Install the front light assembly

4. Install the sun visor

5. Install C pillar upper guard panel

6. Install the C pillar lower guard panel and trunk side guard panel assembly

7. Install the side guard panel assembly

8. Install rear row seat backrest assembly

9. Install B pillar upper guard panel assembly

10. Install B pillar bottom guard panel assembly

11. Install Rear door sill guard panel assembly

12. Install front door sill guard panel assembly

13. Install A pillar upper trim panel assembly

14. Install the side armrest assembly

15. Connect the battery negative cable.

16. Close the engine cover

江淮汽车部门：客户服务部

Inter

7-26

Sun visor

assembly

XXI. Sun visor assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the sun visor assembly

1). 1 ) . Remove the 2 screws 1 fixing the sun visor and roof, then pry up the sun visor fixing buckles 2.

2). Take down the sun visor assembly.

(3) assembly

1. Install the sun visor assembly

1). Place the sun visor to the installation position.

2). Install the 2 fixing bolts 1 of sun visor, then clamp the fixing buckle 2 of sun visor.

Tightening torque: 6 ~ 12N.m

XXII. Side top armrest assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the side top armrest assembly

1). Pry up the front and rear fixing screw covers of side top armrest assembly.

S4-w207043b

江淮汽车部门：客户服务部

Inter

Side top

armrest

7-27

2). Remove the front and rear fixing screws of side top armrest assembly.

3). Take down the side top armrest assembly.

(3) assembly

1. Install the side armrest assembly

1). Install the front and rear fixing bolts of side top armrest.

Tightening torque: 6 ~ 12N.m

2). Clamp the front and rear fixing screw covers of side top armrest assembly.

江淮汽车部门：客户服务部

Inter

7-28

Side top

armrest

江淮汽车部门：客户服务部

Outli

8-1

Exte

Exterior trim

I. Overview

(1) Structure outline

Exterior trim location map

1. Right front wheel cover

2. Left front wheel cover

3. Ventilation cover assembly

4. Left wheel fender cover

5. Left rear wheel cover assembly

6. Right rear wheel cover

assembly

ail door outer trim panel assembly

eft side top luggage frame assembly

mpennage assembly

10.

right side top luggage bracket assembly

11. Right fender cover

S4-w208001b

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Exte

Front

wheel

8-3

(2) Torque parameter

No. Items

Torque （

·m

）

1 Fixing screw of left front wheel cover and vehicle

body

3～5

2 Fixing nut of empennage assembly and tail door 4～6

3 Fixing nut of tail door trim strip 4～6

4 Fixing screw of tail door trim strip 3～5

5 Fixing bolt of deflector assembly and sub frame

front end

4～6

6 Fixing bolt of deflector assembly and front

bumper assembly

3～5

7 Fixing bolt of top luggage bracket assembly and

vehicle body sheet metal rear end

7～9

(3) Maintenance precautions

1. Glass is wearable and must be taken care of when assembling and disassembling.

2. The glass assembly must be painted on the body and glass, and the sealant must be smeared evenly on the glass,

and there is no broken part.

3. One hour after the installation of glass, water can be drenched to check whether the seal is complete.

4. The vehicle shall not be actuated for an hour after the completion of the glass installation ; the sealant shall be fully

cured at least 24 hours , and if the vehicle is used during this period , it shall be slow.

5. Please wear gloves as a precaution while operating.

II. Front

wheel cover

(1) Special

tools

(None)

(II) Disassembly

1. Remove the wheel assembly Refer to wheel assembly

2. Disassemble front wheel cover

1). Remove the 2 screw 1 in the lower part of front wheel cover and the 3 screw of deflector

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Exte

8-2

Front

wheel

2). Remove the 2 buckles and the 2 expansion buckles of the front part of front wheel cover.

江淮汽车部门：客户服务部

Exte

Front

wheel

8-3

3). Remove the 5 expansion buckles in the rear part of front wheel cover.

4). Remove front wheel cover.

(3). assembly

1. Install front wheel cover

1). Place the front wheel cover to the installation position and install the 5 expansion buckles in the rear part of front

wheel cover.

Tightening torque 3~5N·m

2). Remove the 2 buckles and the 2 expansion buckles of the front part of front wheel cover.

Tightening torque 3~5N·m

3). Install the 2 screws 1 in the lower part of front wheel cover and 3 screws of deflector

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Exte

8-2

Front

wheel

2. Install tire assembly

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Exte

Front windshield

and sealing strip

8-5

III. Rear wheel

cover

(1) Special tools

(None)

(II) Disassembly

1. Remove the wheel assembly Refer to wheel assembly

2. Remove the rear wheel cover

1). Remove the 1 expansion buckle in the front part of rear wheel cover and the 3 plastic nuts.

2). Remove the 5 buckles in the rear part of rear wheel cover and the 2 plastic nuts.

3). Remove rear wheel cover.

(3) assembly

1. Rear wheel cover

1). Place the rear wheel cover to the installation position, and install the rear wheel cover front part 1 expansion

buckle

and the 3 plastic nut.

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Exte

8-4

Rear

wheel

2). Install the 5 buckles and the 2 plastic nuts in the rear part of rear wheel cover.

2. Install tire assembly

IV. Front windshield glass and sealing strip

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the front wiper blade assembly See front wiper blade assembly

4. Remove the front wiper arm assembly See front wiper arm assembly

5. Remove the vent cover assembly See vent cover assembly

6. Remove the front wiper motor and linkage assembly. Refer to the front wiper motor and linkage assembly

7. Remove the front windshield glass and sealing strip

1). Use steel wire or special cutting tools to cut open the glass sealant, and use suction tray to take down the front

windshield assembly.

△

Note: The front windshield is an unrecoverable part after being removed. New parts shall be used for reinstallation

△

Notice When separating windscreen from the car, be careful not to damage the body paint or interior / exterior

decoration.

2). Use the scraper to remove the windscreen and the adhesive seal on the body.

3). Clean the inner surface of the windscreen with a mixture of industrial ethanol and water with a volume ratio of

50/50.

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Exte

Rear

windshield

8-7

(3) Installation

Install the front windshield glass and sealing strip

1). Wipe the metal sheet rim with cloth with

glass detergent to keep it clean，then lay it aside for 1-2 min.

2). Sear the base coat onto the flanging of the frame.

3). Place the front windshield on the glass glue dispenser and use glass cleaner to clean the black glass frame and

airing.

4). Coat the base coat evenly on the area to be coated, and then dry it in the air.

5). Gelatinize the area along the decorative strip, specification: base width 8mm, hight 12mm.

6). After gelatinizing, carry the windshield glass to the position over the frame, press it against the body sheet metal

revers, clip the positioning pin into the positioning hole in the sheet metal, let it stand for 12 hours.

7). Check to make sure the strip and the body metal fits well ,locating pin is in the hole, the glue is not squeezed out,if

not,adjustment must be carried out.

2. Install the front wiper motor and linkage assembly

3. Install the vent cover assembly

4. Install front wiper arm assembly

5. Install the front wiper blade assembly

6. Connect the battery negative cable.

7. Close the engine cover

V. Rear windshield glass assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Dismantle tail fin assembly refer to tail fin assembly

4. Disassemble tail door interior panel assembly see tail door interior panel assembly

5. Remove the rear wiper blade assembly See the rear wiper blade assembly

6. Dismantle rear wiper arm assembly See Rear wiper arm assembly

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Exte

8-6

Rear

windshield

7. Remove the rear wiper arm assembly See rear wiper arm assembly

8. Remove the front windshield glass and sealing strip

1). Disconnect the wiring harness connector connecting to the rear windshield.

2). Use steel wire or special cutting tools to cut open the glass sealant, and use suction tray to take down the rear

windshield assembly.

△

Note: The rear windshield is an unrecoverable part after being removed. New parts shall be used for reinstallation.

△

Notice When separating windscreen from the car, be careful not to damage the body paint or interior / exterior

decoration.

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Exte

Rear

windshield

8-7

3). Use the scraper to remove the windshield and the adhesive seal on the vehicle body.

4). Clean the inner surface of the windscreen with a mixture of industrial ethanol and water with a volume ratio of

50/50.

(3) Installation

1. Install the rear windshield glass and sealing strip

1). Wipe the metal sheet rim with cloth with

cloth with detergent, let it stay in the open air for 1-2 min.

2). Smear the first coat onto the sheet metal revers for mounting the rear windscreen.

3). Place the front windshield on the glass glue dispenser, clean the coating area with glass detergent, and let it dry in

the air

4). Smear the first coat onto the coating area evenly,and let it dry in the air.

5). Use glue gun to squeeze the glass cement onto the coating area along the baffle strip; specification: width 8mm,

hight 12mm.

6). After coating, carry the rear windscreen with suction disc, place it behind the mounting frame,and press it against

the sheet metal revers for mounting the windscreen, location pin

is aimed at the location hole in the body, bind it with bandage to prevent falling,place it there ,let it stay in the air

for 12 hours or more.

7). Check to make sure the strip and the body metal fits well ,locating pin is in the hole, the glue is not squeezed out,

if not, adjustment must be carried out.

2. Install the front wiper motor and linkage assembly

3. Install front wiper arm assembly

4. Install rear wiper blade assembly

5. Install rear door trim panel assembly

6. Install tail fin assembly

7. Connect the battery negative cable.

8. Close the engine cover

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Exte

8-8

Front

triangle

VI. Front triangle cover plate

(1) Special tool (none)

(2) Disassembly

1. Remove the front triangle cover plate

1). Pry up the front triangular cover plate.

(3) assembly

1. Install the front triangular cover plate

1). Install the new front triangular cover plate, and clamp it firmly.

VII. Rear side window assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear side window assembly

1). Pry the D pillar trim panel.

2). Use wire or special cutting tool to cut the sealant between the rear side window assembly and the vehicle body

sheet metal mounting frame.

3). Take down the rear side window assembly.

△

Note: The rear side window is an unrecoverable part after being removed. New parts shall be used for

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Exte

Ventilation

cover

8-9

reinstallation.

△

Notice When separating windscreen from the car, be careful not to damage the body paint or interior / exterior

decoration.

4). Use the scraper to remove the windscreen and the adhesive seal on the vehicle body.

5). Clean the inner surface of the windscreen with a mixture of industrial ethanol and water with a volume ratio of

50/50.

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Exte

8-8

Front

triangle

(3) Installation

1. Install rear side window assembly

1). Clean the surface of the revers for installing the rear windscreen using a clean

cloth with detergent, let it stay in the open air for 1-2 min.

2). Smear the base coat onto the flanging of the frame.

3). Place the front windshield on the glass glue dispenser, clean the coating area with glass detergent, and let it dry in

the air

4). Smear the first coat onto the coating area evenly,and let it dry in the air.

5). Use glue gun to squeeze the glass cement onto the coating area along the baffle strip; specification: width 8mm,

hight 12mm.

6). After coating, carry the rear windscreen with suction disc, place it behind the mounting frame,and press it against

the sheet metal revers for mounting the windscreen, location pin is aimed at the location hole in the body, bind it

with bandage to prevent falling,place it there ,let it stay in the air for 12 hours or more.

7). Check to make sure the strip and the body metal fits well ,locating pin is in the hole, the glue is not squeezed out,

if not, adjustment must be carried out.

8). Install the D pillar guard panel assembly and clamp it firmly.

VIII. Ventilation cover assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Remove the front wiper blade assembly See front wiper blade assembly

3. Disassemble front wiper arm assembly See front wiper arm assembly

4. Remove the ventilation cover assembly

1). Turn up the left and right soft corners of the ventilation cover.

2). Remove the 5 expansion screws fixing the ventilation cover assembly.

3). Disconnect the wiper water spraying pipe, and take down the ventilation cover assembly.

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Exte

Ventilation

cover

8-9

(3) assembly

1. Install the vent cover assembly

1). Place the ventilation cover assembly to the installation position and connect wiper water spray pipe.

2). Install the 5 expansion screws fixing the ventilation cover assembly.

3). Attach the left and right soft corners of the ventilation cover plate to the ventilation cover plate body and flanging

down the wing plate.

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8-10

Tail fin

2. Install front wiper arm assembly

3. Install the front wiper blade assembly

4. Close the engine cover

IX. Tail fin

assembly

(1) Special tools

(None)

(II) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Open the tailgate

4. Remove the tail door upper guard panel assembly refer to tail door upper guard panel assembly

5. Remove the tail fin assembly 1). Disconnect the wiring harness connector of the high position brake lamp and tail

door and

disconnect the washing water pipe.

2). Remove the 5 nuts connecting tail fin assembly and tail fin.

3). Take down the tail fin assembly.

(3) assembly

1. Install tail fin assembly

1). Install the tail fin assembly to the tail door.

2). Install the 5 nuts of tail fin assembly and tail door.

S4-w208019b

S4-w208018b

江淮汽车部门：客户服务部

Exte

Tail door outer

trim panel

8-11

Tightening torque 4~6N·m

S4-w208018b

江淮汽车部门：客户服务部

Exte

8-10

Tail fin

3). Connect the wiring harness connector of the high position brake lamp and tail door, and connect the washing water

pipe.

2. Install the tail door upper guard panel assembly

3. Connect the battery negative cable.

4. Close the engine cover

5. Close tail door

X. Tail door outer trim panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open tail door

2. Remove the tail door upper guard panel assembly refer to the tail door upper guard panel assembly

3. Remove the tail door left and right guard panel assembly. See the tail door left and right guard panel assembly tail

door exterior trim panel

4. Remove the tail door lower guard panel assembly refer to the tail door lower guard panel assembly

5. Remove the tail door exterior panel assembly. See the tail door exterior panel assembly

1). Remove the 5 fixing nuts connecting tail door exterior trim panel assembly and tail door.

2). Remove the 4 fixing screws connecting tail door exterior trim panel assembly and tail door.

3). Disconnect the wiring harness connector of tail door exterior trim panel assembly, and take down the tail door

exterior trim panel assembly.

江淮汽车部门：客户服务部

Exte

Tail door outer

trim panel

8-11

(3) Installation

1. Install the tailgate exterior panel assembly

1). Pre-install the license plate lamp, tail door switch and the 360° panoramic parking rear camera.

2). First connect the wiring harness connector of tail door exterior trim panel assembly, and install the tail door exterior

trim panel assembly to the tail door.

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Exte

8-12

Deflector

assembly

3). Install the 5 nuts fixing tail door exterior trim panel assembly and tail door.

Tightening torque 4~6N·m

4). Install the 4 screws connecting tail door exterior trim panel assembly and tail door.

Tightening torque 3~5N·m

2. Install the tail door lower guard panel assembly

3. Install the tail door left/right guard panel assembly

4. Install the tail door upper guard panel assembly

5. Close the tail door.

XI. Deflector assembly

(1) Special tool (none)

(2) Disassembly

1. Lift the vehicle

2. Remove the deflector assembly

1). Remove the 3 fixing screws of deflector and front wheel cover.

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Exte

Deflector

assembly

8-13

2). Remove the 5 fixing screws on lower side of front bumper and deflector.

3). Remove the 5 hex flange bolts of deflector assembly and sub frame front end.

4). Take down the deflector assembly.

(3) assembly

1. Install the deflector assembly

1). Place the deflector assembly to the installation position, and tighten the deflector assembly and sub frame

ront end 5 hex flange bolt.

Tightening torque 4~6N·m

2). Install the 5 fixing screws of deflector assembly and front bumper assembly.

Tightening torque 3~5N·m

S4-w208026b

S4-w203006b

S4-w208026b

江淮汽车部门：客户服务部

Exte

8-14

Roof luggage

frame

3). Install the 3 fixing screws of deflector and front wheel cover.

2. Place down the car

XII. Roof luggage frame assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the side armrest assembly See side armrest assembly

4. Remove the A pillar upper trim panel assembly refer to the A pillar upper trim panel assembly

5. Remove the front doorsill guard panel assembly refer to the front doorsill guard panel assembly

6. Remove the rear doorsill guard panel assembly refer to the rear doorsill guard panel assembly

7. Remove the B pillar lower guard panel assembly refer to the B pillar lower guard panel assembly

8. Remove the B pillar upper guard panel assembly refer to the B pillar upper guard panel assembly

9. Remove the third row seat assembly See the third row seat assembly

10. Remove side guard panel assembly See side guard panel assembly

11. Remove the C column guard panel assembly See the C column guard panel assembly

12. Remove D column guard panel assembly See D column guard panel assembly

13. Remove the sun visor see sun visor

14. Remove the front roof light assembly refer to the front roof light assembly

15. Remove the ceiling assembly refer to the ceiling assembly

16. Remove the roof luggage frame assembly

1). Remove the 2 nuts fixing left/right top luggage frame assembly and front end of vehicle body sheet metal.

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Exte

Roof luggage

frame

8-15

2). Remove the 2 nuts fixing left/right top luggage frame assembly and rear end of vehicle body sheet metal.

(3) assembly

1. Install the roof luggage frame assembly

1). Install the roof luggage frame assembly to the vehicle body top part.

2). Install the 2 nuts fixing left/right top luggage frame assembly and rear end of vehicle body sheet metal.

Tightening torque 4~6N·m

3). Install the 2 nuts fixing left/right top luggage frame assembly and front end of vehicle body sheet metal.

Tightening torque 4~6N·m

2. Install the ceiling assembly

3. Install the front light assembly

4. Install the sun visor

5. Install the D pillar guard panel assembly

6. Install the C pillar guard panel assembly

7. Install the side guard panel assembly

8. Install the third row seat assembly

9. Install the B pillar upper guard panel assembly

10. Install the B pillar lower guard panel assembly

11. Install the rear doorsill guard panel assembly

12. Install the front doorsill guard panel assembly

13. Install the A pillar upper trim panel assembly

14. Install the side armrest assembly

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Exte

8-14

Roof luggage

frame

15. Connect the battery negative cable.

16. Close the engine cover

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Exte

Rear wheel

eyebrow

8-17

XIII. Front wheel eyebrow assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the front wheel eyebrow assembly

1). Disconnect the fixing buckles of front wheel eyebrow, and take down the front wheel eyebrow assembly.

(3) assembly

1. Install the front wheel eyebrow assembly

1). Put the front wheel eyebrow assembly to the installation position and clamp it firmly.

XIV. Rear wheel eyebrow assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear wheel eyebrow assembly

1). Disconnect the fixing buckle of rear wheel eyebrow, and take down the rear wheel eyebrow assembly.

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8-18

Rear wheel

eyebrow

(3) assembly

1. Install the rear wheel eyebrow assembly

1). Put the rear wheel eyebrow assembly to the installation position and clamp it firmly.

江淮汽车部门：客户服务部

Outli

9-1

Dashb

Dashboard

I. Overview

(1) Structure outline

Dashboard position

(2) Torque parameter

No. Items

Torque （

·m

）

1 Dashboard body fixed bolt 5～9

2 Dashboard body fixed bolt 5～9

3 Dashboard trim panel fixing screw 3～5

4 Instrument panel tube beam central fixing bolt 17～23

(3) Maintenance precautions

1. Strictly observe the operation precautions of the airbag system, otherwise the vehicle damage and personal injury will

江淮汽车部门：客户服务部

8-18

Rear wheel

eyebrow

Dashb

be caused.

2. Before removing the electrical connector, the battery negative electrode must be removed and the battery must wait for

at least 1 minute, otherwise the vehicle will be damaged;

3. When disassembling and installing components, cloth is used to protect the parts to be disassembled from damage;

4. when the metal clip is removed from the ornament , a flat-port screwdriver blade is covered with cloth;

5. Be careful not to damage the body components;

江淮汽车部门：客户服务部

Dashb

9-2

Dashboard

6. When installing trim body, confirm the clip has been installed into the hole on vehicle body, then press them into the

hole carefully;

7. the disassembly of some components cannot be done by one person only. Two people should carry out operation if

necessary;

8. Do not use excessive force when removing some trimmers, as it may cause the parts to deform.

II. Dashboard

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove auxiliary dashboard rear panel assembly See auxiliary dashboard rear panel assembly

4. Remove auxiliary dashboard shift panel assembly Refer to auxiliary dashboard shift panel assembly

5. Remove auxiliary dashboard upper panel assembly See the auxiliary dashboard upper panel assembly

6. Remove auxiliary dashboard body assembly refer to auxiliary dashboard body assembly

7. Remove the dashboard bongrace assembly refer to the dashboard bongrace assembly

8. Remove the steering wheel assembly. Refer to steering wheel assembly

9. Remove the combination switch assembly, refer to combination switch assembly. Remove combination instrument

cover, refer to combination instrument cover assembly.

10. Remove the steering column housing lower shell, refer to steering column housing lower shell

11. Remove the combination switch assembly see combination switch assembly

12. Remove the left/right front door frame rubber strip See the left/right front door frame rubber strip

13. Remove the left end cover assembly of dashboard Refer to left end cover assembly of dashboard

14. Remove the right end cover assembly of dashboard Refer to right end cover assembly of dashboard

15. Remove the front left seat assembly, refer to front left seat assembly

16. Remove the front right seat assembly. See the front right seat assembly

17. Remove the side front extension panel refer to side front extension panel assembly

18. Remove the left/right A pillar upper trim panel assembly, refer to the A pillar upper trim panel assembly

19. Remove the left/right A pillar lower trim panel assembly, refer to the A pillar upper trim panel assembly

20. Remove the driving side lower panel assembly. Refer to the driver side lower guard panel assembly

21. Remove left coating panel assembly, refer to left coating panel assembly

22. Remove middle air outlet with panel assembly, refer to middle air outlet with panel assembly

23. Remove the right coating panel assembly, refer to the right coating panel assembly.

24. Remove the MP5 host assembly, refer to MP5 host assembly

25. Remove dashboard body assembly

1). Remove the each 2 fixing bolts on the left and right side of the dashboard and dashboard crossbeam.

江淮汽车部门：客户服务部

Dashb

Dashboard

9-3

2). Remove the 4 fixing bolts of the driver’s side.

3). Remove the each 2 fixing bolts of dashboard and left/right A pillar.

4). Remove the 2 bolts in the middle of the dashboard.

江淮汽车部门：客户服务部

Dashb

9-4

Dashboard

5). Remove the 4 fixing bolts of front passenger’s side.

6). Disconnect sensor assembly harness connector.

7). Remove dashboard upper body assembly.

△Note: the engine compartment is heavy and its disassembly needs to be done by two or three people.

(3) assembly

1. Install the dashboard body assembly

1). Pre-assemble dashboard

江淮汽车部门：客户服务部

Dashb

Dashboard

9-3

2). Place dashboard upper body assembly at the installation position.

3). connect sensor assembly harness connector.

4). Install the 4 fixing bolts of the co-driver’s side.

Tightening torque: 5 ~ 9N.m

5). Install the 2 fixing bolts in the middle of dashboard.

Tightening torque: 5 ~ 9N.m

6). Install the 4 fixing bolts in the driver’s side.

Tightening torque: 5 ~ 9N.m

7). Install the each 2 fixing bolts of dashboard and left/right A pillar.

江淮汽车部门：客户服务部

Dashb

Visor

assembl

9-5

8). Install the each 2 fixing bolts of left/right side of dashboard.

Tightening torque: 5 ~ 9N.m

2. Install the MP5 host assembly

3. Install right coated panel assembly

4. Install the middle air outlet panel assembly

5. Install the glove box assembly

6. Install the left coated panel assembly

7. Install driver’s side lower guard panel assembly

8. Install left/right A pillar lower guard panel assembly

9. Install the left/right A pillar upper guard panel assembly

10. Install the side front extension panel assembly

11. Install the front right seat assembly

12. Install front left seat assembly

13. Install the right end cover assembly of dashboard

14. Install left end cover assembly

15. Install left / right front side door frame rubber strip

16. Install the combination instrument assembly

17. Install the steering column housing lower shell

18. Install combination instrument cover assembly

19. Install the bongrace assembly

20. Install the combination switch assembly

21. Install the steering wheel assembly

22. Install the dashboard bongrace assembly

23. Install the auxiliary dashboard body assembly

24. Install the auxiliary dashboard upper panel assembly

25. Install the shift panel assembly of auxiliary dashboard

26. Install the auxiliary dashboard rear cover assembly

27. Connect the battery negative cable.

28. Close the engine cover

江淮汽车部门：客户服务部

Dashb

9-6

Combination

instrument

III. Bongrace

assembly

(1) Special

tools

(None)

(II) Disassembly

1. Remove the bongrace assembly

1). Use flat screwdriver or prying tool to remove the buckle of bongrace assembly.

160

180

200

S4-w209008b

80 100 120 140

江淮汽车部门：客户服务部

Dashb

Visor

assembl

9-5

(3) assembly

1. Install the bongrace assembly

Install the bongrace assembly to the combination meter cover, and clamp it firmly.

IV. Combination meter cover assembly

(1) Special tool (none)

(2) Disassembly

1. Open the front door

2. Remove the bongrace assembly. Refer to the bongrace assembly

3. Remove the combination meter cover assembly

1). Remove two screws fixing the combination switch cover assembly.

2). Pry the buckles of combination meter cover assembly, and take down the combination meter cover assembly.

160

180

200

S4-w209008b

80 100 120 140

江淮汽车部门：客户服务部

Dashb

9-8

Right side coated

panel assembly

(3) assembly

1. Install the instrument cover assembly

1). Place the combination meter assembly to the mounting position and clamp it firmly.

2). Install the 2 screws fixing the combination meter cover assembly.

Tightening torque 3~5N·m

2. Install driver's side left / right trim assembly

3. Install the left/right end cover body

4. Install the left/right front door frame rubber strip

V. Left side coated panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open front door coated panel

2. Remove the left end cover assembly of dashboard Refer to left end cover assembly of dashboard

3. Remove the left side coated panel assembly

1). Use a clasp or a word screwdriver to pry up the 4 fixing buckles of left side coated panel assembly.

2). Take down the left side coated panel assembly

(3) assembly

1. Install the left coated panel assembly

S4-w209011b

江淮汽车部门：客户服务部

Dashb

Left side coated

panel assembly

9-7

1). Put the left side coated panel assembly to the installation position and install it firmly.

2. Install left end cover assembly

3. Close the front door

VI. Right side coated panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Open the front door

4. Remove the right side coated panel assembly

1). Use a clasp or a screwdriver to pry up the fixing buckles of the right side coated panel assembly

2) Take down the right side coated panel assembly

(3) assembly

1. Install right coated panel assembly

1). Put the right side coated panel assembly to the installation position and install it firmly.

2. Close the front door

3. Connect the battery negative cable.

4. Close the engine cover

S4-w209011b

江淮汽车部门：客户服务部

Dashb

9-10

Middle trim

panel

VII. Left trim panel assembly of dashboard cover

(1) Special tool (none)

(2) Disassembly

1. Open the front door

2. Remove the left end cover assembly

3. Remove the left side coated panel assembly

4. Remove the left trim panel assembly of dashboard cover

1). Remove the 1 screw fixing the left trim panel assembly of dashboard cover.

2). Pry up the fixing buckles of the left trim panel assembly of dashboard cover, and take down the left trim panel

assembly of dashboard cover.

S4-w209014b

江淮汽车部门：客户服务部

Dashb

Left trim panel

assembly of

9-9

(3) assembly

1. Install the the left trim panel assembly of dashboard cover.

1). Place the the left trim panel assembly of dashboard cover to the mounting position and clamp it firmly.

S4-w209014b

江淮汽车部门：客户服务部

Dashb

9-10

Middle trim

panel

2). Install the 1 screw fixing the left trim panel assembly of dashboard cover.

2. Install the left coated panel assembly

3. Install left end cover assembly

4. Close the front door

VIII. Middle trim panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Open the front door

4. Remove the right coating panel assembly, refer to the right coating panel assembly.

5. Remove the bongrace assembly. Refer to the bongrace assembly

6. Remove the combination meter cover assembly, refer to the combination meter cover assembly.

7. Remove the middle trim panel assembly

1). Remove the 1 screw fixing the left end of middle trim panel assembly.

2). Remove the 3 screws fixing the right end of middle trim panel assembly.

江淮汽车部门：客户服务部

Dashb

Middle trim

panel

9-11

3). Disconnect the PEPS switch and warning lamp switch connector.

4). Take down the middle trim panel assembly.

(3) assembly

1. Install the middle trim panel assembly

1). Connect the PEPS switch and warning lamp switch connector, and install the middle trim panel assembly to

the dashboard.

2). Install the 3 screws fixing the right part of middle trim panel assembly.

江淮汽车部门：客户服务部

Dashb

9-12

Left end

cover

3). Install the 1 screw fixing the left part of middle trim panel assembly.

2. Install the combination meter cover assembly

3. Install the bongrace assembly

4. Install the right coated panel assembly

5. Close the front door

6. Connect the battery negative cable.

7. Close the engine cover

江淮汽车部门：客户服务部

Dashb

Middle trim

panel

9-11

IX. Left end cover assembly

(1) Special tool (none)

(2) Disassembly

1. Open left front door

2. Remove the left front door frame rubber strip See the left front door frame rubber strip

3. Remove the left end cover assembly

1). Use a clasp or a screwdriver to pry up the fixing buckles of the left end cover assembly.

2). Take down the left end cover assembly.

(3) assembly

1. Install the left end cover assembly of the dashboard cover

1) Put the left end cover assembly to the installation position and clamp it firmly.

△

Note: The removal and installation methods of the dashboard right end cover are the same.

2. Install the left front door frame strip

3. Close the Door

X. Inner cab electric box cover

(1) Special

tools

(II)

Disassembly

1. Open the door

S4-w209018b

江淮汽车部门：客户服务部

Dashb

9-12

Left end

cover

（none）

江淮汽车部门：客户服务部

Dashb

Bottom guard

plate on driver s

9-13

2. Remove the inner cab electric box cover

1). Pull the inner cab electric box cover handle outward, and pull out the fixing buckles.

2). Take down the left end cover assembly.

(3) assembly

1. Install the inner electrical box cover

1). Place the electric box buckle to the corresponding installation position, and clamp it firmly.

2. Close the Door

XI. Driver’s side lower guard panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine cover

2. Disconnect the battery negative cable

3. Open the front door

4. Remove the left end cover assembly of dashboard Refer to left end cover assembly of dashboard

5. Remove the left coating panel assembly, refer to the left coating panel assembly

6. Remove the inner cab electric box cover refer to the inner cab electric box cover

7. Remove driver’s side lower guard panel assembly.

1). Remove the 2 fixing screws on the left side of the driver’s side lower guard panel assembly.

江淮汽车部门：客户服务部

Dashb

9-14

Bottom guard

plate on driver s

2). Remove the 2 fixing screws on the upper part of driver’s side lower guard panel.

3). Remove 1 fixing screw and the 2 fixing bolts on the lower part of driver’s side lower guard panel.

4). Disconnect the wiring harness connector of dashboard left lower switches group.

5). Remove driver lower guard plate assembly.

江淮汽车部门：客户服务部

Dashb

Bottom guard

plate on driver s

9-13

(3) assembly

1. Install bottom guard plate on driver’s side

1). Place the drive-side lower guard plate in the mounting position and engage securely.

2). Connect the wiring harness connector of temperature sensor, backlamp and headlamp height regulating switch.

江淮汽车部门：客户服务部

Dashb

Steering

column lower

9-15

3). assemble 2 fixed screw on the bottom side of the driving side guard panel.

4). Fasten the 2 fixing screws on the upper part of driver’s side lower guard panel.

5). Install the 2 fixing screws on the left side of the driver’s side lower guard panel.

2. Install the inner electrical box cover

3. Install the left coated panel assembly

4. Install left end cover assembly

5. Close the front door

6. Connect the battery negative cable.

7. Close the engine cover

XII. Steering column lower shell

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

江淮汽车部门：客户服务部

Dashb

9-16

Steering

column lower

3. Remove the bongrace assembly. Refer to the bongrace assembly

4. Remove the combination meter cover assembly, refer to the combination meter cover assembly.

江淮汽车部门：客户服务部

Dashb

Steering

column lower

9-17

5. Remove the steering column lower shell

1). Rotate the steering wheel, and remove the each 1 fixing screw on the left/right side of steering column lower shell.

2). Remove 1 screw on the lower part of steering column lower shell.

3). Take down the steering column lower shell.

(3) assembly

1. Install steering column guard lower body

1). Place the steering column lower shell to the installation position, rotate the steering wheel, install the steering

column

lower shell left/right side 1 fixing screw.

2). Install the 1 screw on the lower part of steering column lower shell.

2. Install the combination meter cover assembly

3. Install the bongrace assembly

江淮汽车部门：客户服务部

Dashb

9-18

Steering

column lower

4. Connect the battery negative cable.

5. Close the engine cover

江淮汽车部门：客户服务部

Dashb

Dashboard tubular

beam weldment

9-17

XIII. Dashboard tubular beam weldment assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove auxiliary dashboard rear plate assembly. See auxiliary dashboard rear plate assembly

4. Remove auxiliary dashboard shift panel assembly Refer to auxiliary dashboard shift panel assembly

5. Remove auxiliary dashboard upper plate assembly. See auxiliary dashboard upper plate assembly

6. Dismantle sub-dashboard panel assembly refer to sub-dashboard panel assembly

7. Remove the dashboard bongrace assembly. Refer to dashboard bongrace assembly

8. Remove steering plate assembly. Refer to drive shaft steering plate assembly.

9. Remove the combination switch assembly, refer to combination switch assembly. Remove combination instrument

cover, refer to combination instrument cover assembly.

10. Disassemble the steering column housing lower and upper shell, refer to steering column housing

11. Disassemble combination instrument assembly. Refer to combination instrument assembly

12. Remove left/right front door frame rubber strip. Refer to front door frame rubber strip

13. Remove the left end cover assembly of dashboard Refer to left end cover assembly of dashboard

14. Remove the right end cover assembly of dashboard Refer to right end cover assembly of dashboard

15. Remove the front left seat assembly, refer to front left seat assembly

16. Remove front right seat assembly. See front right seat assembly

17. Remove the side front extension panel refer to side front extension panel assembly

18. Remove the left/right A pillar upper panel assembly, refer to the A pillar upper panel assembly

19. Remove left/right A pillar lower panel assembly. See A pillar lower guard panel assembly

20. Remove the driver side lower panel assembly. See the driver side lower guard board assembly

21. Remove left coating panel assembly, refer to left coating panel assembly

22. Remove middle air outlet with panel assembly, refer to middle air outlet with panel assembly

23. Remove the right coating panel assembly, refer to the right coating panel assembly.

24. Remove the MP5 host assembly, refer to MP5 host assembly

25. Remove the dashboard body assembly see dashboard body assembly

26. Remove dashboard tubular beam weldment assembly

1). Disconnect the wiring harness buckles and connectors on the dashboard tubular beam weldment assembly.

2). Remove the 4 bolts on left side of dashboard tubular beam weldment assembly.

江淮汽车部门：客户服务部

Dashb

9-18

Dashboard tubular

beam weldment

3). Remove the 4 bolts on right side of dashboard tubular beam weldment assembly.

4). Remove the 1 bolt fixing driver’s side dashboard tubular beam weldment assembly and vehicle body.

5). Remove the 2 bolts fixing the middle of dashboard tubular beam weldment assembly and vehicle body.

6). Pull out the dashboard tubular beam weldment assembly backward.

△Note: the engine compartment is heavy and its disassembly needs to be done by two people.

(3) Installation

1. Install dashboard tubular beam weldment assembly

1). Place dashboard tubular beam weldment assembly to the installation position.

江淮汽车部门：客户服务部

Dashb

Dashboard tubular

beam weldment

9-19

2). Install the 2 bolts fixing the middle of dashboard tubular beam weldment assembly and vehicle body

Tightening torque 7~12N·m

3). Install the 1 bolt fixing driver’s side dashboard tubular beam weldment assembly and vehicle body.

Tightening torque 17~23N·m

4). Install the 4 bolts on right side of dashboard tubular beam weldment assembly.

Tightening torque 17~23N·m

5). Install the 4 bolts on left side of dashboard tubular beam weldment assembly.

Tightening torque 17~23N·m

2. Install the MP5 host assembly

3. Install right coated panel assembly

4. Install the middle air outlet panel assembly

5. Install the glove box assembly

6. Install the left coated panel assembly

7. Install bottom guard plate on driver’s side

8. Install left/right A pillar lower guard panel assembly

江淮汽车部门：客户服务部

Dashb

9-20

Dashboard tubular

beam weldment

9. Install left/right A pillar upper guard panel assembly

10. Install the side extension panel assembly

11. Install the front right seat assembly

12. Install front left seat assembly

江淮汽车部门：客户服务部

Dashb

9-20

Glove box

assembly

13. Install the right end cover assembly of dashboard

14. Install left end cover assembly

15. Install left / right front side door frame rubber strip

16. Install the combination instrument assembly

17. Install the steering column housing lower and upper shell

18. Install combination instrument cover assembly

19. Install visor assembly

20. Install the combination switch assembly

21. Install steering wheel assembly

22. Install the dashboard visor assembly

23. Install auxiliary dashboard body assembly

24. Install the auxiliary dashboard upper panel assembly

25. Install the shift panel assembly of auxiliary dashboard

26. Install auxiliary dashboard rear plate assembly

27. Connect the battery negative cable.

28. Close the engine cover

XIV. Glove box assembly

(1) Special tool (none)

(2) Disassembly

1. Disassemble glove box assembly

1). Open glove box assembly.

2). Remove the dumper block on the two sides of glove box assembly.

3). Disconnect the connecting rod on the right side of glove box assembly.

4). Take down glove box assembly.

江淮汽车部门：客户服务部

Dashb

Glove box

assembly

9-21

(3) Installation

Install glove box assembly

1). Put the glove box assembly to the installation position. And connect the connecting rod on the right side of glove

box assembly.

2). Install the dumper block to the two sides of glove box assembly.

江淮汽车部门：客户服务部

Dashb

9-22

Glove box

assembly

江淮汽车部门：客户服务部

Auxiliary

10-2

Secondary

dashboard

Auxiliary dashboard

1. Outline

(1) structure summary

Auxiliary dashboard position

1. Upper panel body

assembly

2. Cup holder assembly

3. Auxiliary dashboard

front trim panel

assembly

4. Storage box assembly

5. Rear cover of secondary dashboard

6. Secondary dashboard

(2) Torque parameter

No. Items

Torque （N

·m）

1 Auxiliary dashboard body fixing bolt 5～9

2 Auxiliary dashboard body fixing screw 3～5

S4-w210011b

2 3

江淮汽车部门：客户服务部

Auxiliary

Outli

10-1

(3) Maintenance precautions

1. Strictly observe the operation precautions of the airbag system, otherwise the vehicle damage and personal injury will

be caused.

2. Before removing the electrical connector, the battery negative electrode must be removed and the battery must wait for

at least 1 minute, otherwise the vehicle will be damaged;

3. When disassembling and installing components, cloth is used to protect the parts to be disassembled from damage;

4. when the metal clip is removed from the ornament , a flat-port screwdriver blade is covered with cloth;

5. Be careful not to damage the body components;

江淮汽车部门：客户服务部

Auxiliary

10-2

Secondary

dashboard

6. When installing trim body, confirm the clip has been installed into the hole on vehicle body, then press them into the

hole carefully;

7. the disassembly of some components cannot be done by one person only. Two people should carry out operation if

necessary;

8. Do not use excessive force when removing some trimmers, as it may cause the parts to deform.

II. Auxiliary dashboard body assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the front seat assembly, refer to front seat assembly

2. Remove the front extension panel refer to front extension panel assembly

3. Remove the auxiliary dashboard rear cover assembly. See the auxiliary dashboard rear cover assembly

4. Remove the upper panel body assembly see the upper panel body assembly

5. Remove auxiliary dashboard front trim panel assembly, refer to auxiliary dashboard front trim panel assembly

6. Disassemble Secondary dashboard

1). Remove the two fixing screws that fix the front part of auxiliary dashboard body assembly and the dashboard

assembly.

2). Remove the 1 buckle and 1 screw of the side of auxiliary dashboard body assembly.

△ The left and right sides removal methods are the same.

3). Take down storage box cushion, and remove the 2 fixing bolts on the bottom of storage box.

S4-w210004b

江淮汽车部门：客户服务部

Auxiliary

Outli

10-1

4). Disconnect the wiring harness connector of auxiliary dashboard, and take down the auxiliary dashboard body

assembly.

江淮汽车部门：客户服务部

Auxiliary

10-4

Auxiliary dashboard

front trim panel

(3) Installation

1. Install sub-dashboard body assembly

1). Place the auxiliary dashboard body assembly to the installation position, and connect the wiring harness

connectors.

2). Install the 2 fixing bolts on the bottom of storage box, and install the storage box cushion.

Tightening torque: 5 ~ 9N.m

3). Remove the 1 buckle and 1 screw of the side of auxiliary dashboard body assembly.

Tightening torque: 3 ~ 5N.m

△

Note: The left and right sides removal methods are the same.

4). Remove the two fixing screws that fix the front part of auxiliary dashboard body assembly and the dashboard

assembly.

Tighten torque: 5~9 N·m

2. Install the auxiliary dashboard front trim panel assembly

3. Install upper panel body assembly

4. Install rear cover of auxiliary dashboard

5. Install the front extension panel assembly

6. Install front row seat assembly

III. Rear cover of secondary dashboard

(1) Special tool (none)

江淮汽车部门：客户服务部

Auxiliary

Rear cover of

secondary

10-3

(2) Disassembly

1. Remove Rear cover of secondary dashboard

江淮汽车部门：客户服务部

Auxiliary

10-4

Auxiliary dashboard

front trim panel

1). Pry up the 6 buckles of rear cover assembly of auxiliary dashboard.

2). disconnect harness connector of on-board power port and remove the rear panel of secondary dashboard.

(3) Installation

1. Install Rear cover of secondary dashboard

1). Connect on board power wire harness connector.

2). Place the auxiliary dashboard rear cover plate assembly to the installation position, and connect firmly.

V. Auxiliary dashboard front trim panel assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove upper panel body assembly

4. Remove auxiliary dashboard front trim panel assembly

1). Remove the 4 screws fixing the auxiliary dashboard front trim panel assembly and auxiliary dashboard.

5V 2.4A

S4-w210006b

2.4A

江淮汽车部门：客户服务部

Auxiliary

Auxiliary dashboard

front trim panel

10-5

2). Remove the 3 screws fixing the auxiliary dashboard front trim panel assembly and combination meter.

3). Pry the auxiliary dashboard front trim panel assembly, and disconnect the wiring harness connector of auxiliary

dashboard front trim panel assembly.

(3) Installation

1. Install the secondary instrument panel trim assembly

1). Connect the wiring harness of auxiliary dashboard front trim panel assembly.

2). Place the auxiliary dashboard front trim panel assembly to the installation position, and connect firmly.

S4-w210008b

江淮汽车部门：客户服务部

Auxiliary

10-6

Left/right front

extension panel

3). Install the 3 screws fixing the auxiliary dashboard front trim panel assembly and combination meter.

江淮汽车部门：客户服务部

Auxiliary

Auxiliary dashboard

front trim panel

10-5

4). Install the 4 screws fixing the auxiliary dashboard front trim panel assembly and auxiliary dashboard.

2. Install upper panel body assembly

3. Connect the battery negative cable.

4. Close the engine cover

V. Left/right front extension panel assembly

(1) Special tool (none)

(2) Disassembly

1. Remove left/right front extension panel assembly

1). Remove the fixing bolt of left/right front extension panel assembly.

2). Disconnect the buckles of left/right front extension panel assembly.

3). Take down the left/right front extension panel assembly.

(3) Installation

1. Install left/right front extension panel assembly

1). Place the left/right-front extension plate assembly to the mounting position and connect firmly.

2). Install the fixing bolt on the side of left/right front extension panel assembly.

S4-w210009b

江淮汽车部门：客户服务部

Auxiliary

10-8

Upper panel

body assembly

VI. Upper panel body assembly

(1) Special tool (none)

(2) Disassembly

1. Disconnect the battery negative cable

2. Remove the upper panel body assembly

1). Use clasp or screwdriver to pry up the fixing buckle of the upper panel body assembly.

2). Disconnect the wiring harness connector of the upper panel body assembly.

(3) Installation

1. Install upper panel body assembly

1). Connect the wiring harness connector of the upper panel body assembly.

2). Connect the upper panel body assembly firmly.

2. Connect the battery negative cable.

江淮汽车部门：客户服务部

Auxiliary

Upper panel

body assembly

10-7

江淮汽车部门：客户服务部

Seat and

11-2

Left front

seats

Seat and safety belt

I. Overview

(1) Structure outline

Location map

1. Right front

seat

assembly

2. Left front

seat

assembly

3. Right front

row headrest

assembly

4. Left front row headrest assembly

5. Rear seat assembly

(2) Torque parameter

No. Items

Torque （

·m

）

江淮汽车部门：客户服务部

Seat and

Outli

11-1

1 Front row seats fastening bolts 45～55

2 Rear row seats fastening bolts 45～55

3 Upper fixing bolt of safety belt 45～55

4 Lower fixing bolt of safety belt 45～55

5 Fixed bolt retractor 45～55

(3) Maintenance precautions

1. Pay attention to the seat fixing bolt installation sequence.

2. Position the seat in the final position, check the locking of each slide, and then tighten the front retaining bolt

temporarily.

3. Place the seat in the front position, check the lock on each slide, and tighten the anchor bolt completely.

江淮汽车部门：客户服务部

Seat and

11-2

Left front

seats

4. Place the seat in the final position and tighten the front bolt thoroughly.

5. Check that the front and back operating seats are smooth and that all locking parts are properly locked.

6. Mounting procedure for seat fixing bolts and nuts.

7. Check that the operation of the tilted seat and folded seat backrest is smooth and proper.

8. Two-direction headrest can be disassemble while four-direction headrest cannot be disassembled

2.Left front seats assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the left front seats assembly

1). Remove the 2 bolts fixing the front part of the left front seat assembly.

2). Remove the 2 bolts fixing the bottom part of the left front seat assembly.

3). Disconnect the wiring harness connectors of the bottom part of left front seat assembly.

△

Note: The number of seat connectors with different configurations is different.

4). Take down the left front seat assembly.

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Seat and

Left front

seats

11-3

(3) Installation

1. Install Left front seats assembly

1). Place the left front seat assembly to the installation position.

2). Connect the wiring harness connectors of the bottom part of left front seat assembly.

3). Fix the 2 bolts fixing the bottom part of the left front seat assembly.

Tightening torque 45~55N·m

4). Install the 2 bolts fixing the front part of the left front seat assembly.

Tightening torque 45~55N·m

△

Notice Left row and right row seat share the same removing and installing methods.

2. Connect the battery negative cable.

江淮汽车部门：客户服务部

Seat and

11-4

Front row

headrest

3. Close the engine cover

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Seat and

Left front

seats

11-3

III. Front row headrest assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the front row headrest assembly

1). Press the unlock button of front row seat headrest.

2). Pull out headrest upward

(3) Installation

1. Install the front row seat headrest assembly

1). Press the unlock button of front row seat headrest.

2). Insert headrest into the guide sleeve and adjust its height according to needs.

IV. Front safety belt assembly

(1) Special tool (none)

(2) Disassembly

1. Open the engine hood.

2. Disconnect the battery negative cable

3. Remove the front seat assembly See left/right front seat assembly

4. Remove the front doorsill guard plate assembly refer to the front doorsill guard plate assembly

5. Remove the rear doorsill guard plate assembly refer to the rear doorsill guard plate assembly

6. Remove B column lower guard panel assembly See B column lower guard panel assembly

江淮汽车部门：客户服务部

Seat and

11-4

Front row

headrest

7. Remove B pillar upper guard panel assembly refer to the B pillar upper guard panel assembly

江淮汽车部门：客户服务部

Seat and

Front safety

belt

11-5

8. Remove front safety belt assembly

1). Disconnect the front safety belt retractor wiring harness connector, and remove the front safety belt retractor

1 fixing bolt.

2). Remove the 1 nut fixing the front safety belt guide ring.

3). Take down the front row safety belt assembly.

(3) Installation

1. Install the front safety belt assembly

1). Install the 1 bolt that fix the front safety belt guide ring.

Tightening torque 45~55N·m

2). Install the 1 bolt that fix the front safety belt retractor.

Tightening torque 45~55N·m

3). Connect the front safety belt retractor wiring harness connector.

2. Install B pillar upper trim panel assembly

3. Install B pillar bottom guard assembly

4. Install rear door sill guard assembly

5. Install front door sill guard assembly

S4-w211006b

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Seat and

11-6

Rear seat

assembly

6. Install the front row seats assembly

7. Connect the battery negative cable

8. Close the engine cover

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Seat and

Front safety

belt

11-5

V. Rear row seat assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear row seat assembly

1). Remove the 2 bolts fixing the steel wire of the rear row seat assembly.

2). Disconnect the rear seat fixing buckles from vehicle body rear floor buckle holes, and take down the rear row seat

cushion assembly.

3). Remove the 3 fixing bolts fixing the middle bracket of the rear row seat assembly.

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Seat and

11-8

Rear row safety

belt assembly

4). Level the rear seat backrest, and disconnect the connection of rear seat left buckle and the plate metal groove

around the side of the vehicle body.

5). Disconnect the connection of rear seat right buckle and the plate metal groove around the side of the vehicle body.

6). Take down the rear seat backrest.

(3) Installation

1. Install rear row seat backrest assembly

1). Place the rear seat assembly to the installation position, and connect the rear seat left buckle to the plate metal

groove around the side of the vehicle body.

S4-w211011b

江淮汽车部门：客户服务部

Seat and

Rear seat

assembly

11-7

2). Connect the rear seat right buckle to the plate metal groove around the side of the vehicle body.

3). Install the 3 fixing bolts fixing the middle bracket of the rear row seat assembly.

Tightening torque 45~55N·m

4). Lift the rear seat backrest, and attach the rear seat backrest to the rear seat backrest bracket.

5). Install the 2 bolts fixing the steel wire of the rear row seat assembly.

Tightening torque 45~55N·m

6). Attach the rear seat cushion assembly to the rear floor buckle holes.

S4-w211008b

江淮汽车部门：客户服务部

Seat and

11-8

Rear row safety

belt assembly

VI. Rear row safety belt assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear seat assembly. See the rear seat assembly

2. Remove rear door frame rubber strip. See the rear door frame rubber strip

3. Remove the doorsill guard plate assembly. See the doorsill guard plate assembly

4. Remove the tail door sealing strip assembly. Refer to the tail door sealing strip

5. Remove the rear doorsill guard plate assembly refer to the rear doorsill guard plate assembly

6. Remove the rear row seat assembly see rear row seat assembly

7. Remove side guard panel assembly See side guard panel assembly

8. Remove C column lower guard plate assembly See C column lower guard plate assembly

江淮汽车部门：客户服务部

Seat and

Rear row safety

belt assembly

11-9

9. Remove the rear row seat safety belt assembly

1). Remove the lower fixing point bolt of rear seat safety belt assembly.

2). Remove the 1 bolt fixing the rear seat belt retractor, and remove the rear row safety belt assembly.

(3) Installation

1. Install the rear row safety belt assembly

1). Install the 1 bolt that fix the rear safety belt retractor.

Tightening torque 45~55N·m

2). Install the lower fixing point bolt of rear seat safety belt assembly.

Tightening torque 45~55N·m

2. Install C pillar lower guard assembly

3. Install the side guard plate assembly

4. Install rear row seat backrest assembly

5. Install rear door sill guard plate assembly

6. Assemble tail door strip

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Seat and

11-10

Rear row

headrest

7. Install rear door sill guard plate assembly

8. Install rear door rubber strip

9. Install the rear seat assembly

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Seat and

Rear row safety

belt assembly

11-9

VII. Rear row headrest assembly

(1) Special tool (none)

(2) Disassembly

1. Remove the rear row seat headrest

1). Press the unlock button of rear row seat headrest.

2). Pull out headrest upward

(3) Installation

1. Assemble the rear row seat headrest

1). Press the unlock button of headrest on its guide sleeve

2). Insert headrest into the guide sleeve and adjust its height according to needs.

江淮汽车部门：客户服务部

12-2

Logo

and

Labels

I. Overview

(1) Structure outline

Location map

1. Front

grille label

2. Rear wall

label

3. JAC logo

II. Front

and

rear

labels

(1)

special tools

江淮汽车部门：客户服务部

Outli

12-1

(None)

(2) Disassembly

1. Disassemble front grille label

1). Before disassembly, the sign is heated at 152mm from the surface of the sign, and 30s. is heated in a ring.

2). Use tape to cover the area around the sign to protect the mounting surface.

3). Remove the sign from the panel with a plastic blade tool.

△

Notice Avoid damage to body surface when dismantling.

江淮汽车部门：客户服务部

12-2

Logo

and

Labels

2. Disassemble company label, rear wall label

1). Remove the disassembly step with reference to the front grille label disassembly.

(3) Installation

1. Install front grille label

1). Clean up the area that will be installed before installation, so as to ensure that the area is completely dry.

2). Mark the correct position of the sign on the tape.

3). Heat installation surface to 27~41℃.

4). Press label to the right position.

△

Notice Placing signs, dust, or other foreign objects in dusty environments as far as possible may cause

inappropriate bonding.

5). Remove the protective tape on the surface of the installation.

2. Install company label and rear wall label

Installation steps refer to front grid sign installation.

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Vehicle

White

bodyw

13-1

Vehicle body data

I. White bodywork

In the process of vehicle body maintenance, in order to ensure the performance of the automobile running , and better

serve you, please repair the personnel, and check the dimensions of the white body according to the following dimensions.

Data

measured

points

Position information Value (mm)

A Distance from the middle of the roof to the

middle of panel of the upper plate on vehicle’s

front side

827.839

B R angle spacing under the stop of windshield 1327.846

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Vehicle

13-2

White

bodyw

of left and right side enclosure

C Distance from the middle of the upper outer

plate of the vehicle’s front side to the upper

end of the front windshield

1052.082

D The distance from the middle of the top cover

to the bottom dead center of front windshield.

1010.616

E A pillar front door frame stopper length 587.025

F The width of the bottom dead center of front

door threshold

706.121

G Distance between R angle B inter column

interval on the front door

1013.208

H Distance between R angle A, B inter column

interval on the front door

1064.742

I Diagonal length of front and lower front of front

door frame

1345.244

J Front and rear the front door frame with

diagonal length

972.713

K Distance between R angle B inter column

interval on the front door

1007.471

L Interval between R - corner B and C - pillar on

rear door frame stop

642.388

江淮汽车部门：客户服务部

Vehicle

White

bodyw

13-1

M Distance between R angle B inter column

interval on the front door

1027.811

N The width of the bottom dead center of rear

door threshold

401.205

O The oblique diagonal length from front top to

rear bottom of the rear door frame.

1059.24

P The oblique diagonal length from front bottom

to rear top of the rear door frame.

1208.914

Q Distance between the left and right side stops

of sunroof

818.415

R Distance between the front and rear side stops

of sunroof

465.566

S Distance between the right-front and left-rear

side stops of sunroof

874.2

Data

measured

points

Position information Value (mm)

T Distance between the left and right side stops

of sunroof

719.566

江淮汽车部门：客户服务部

Vehicle

13-2

White

bodyw

U Distance between the front and rear side stops

of sunroof

1108.44

V Distance between the right-front and left-rear

side stops of sunroof

1242.861

江淮汽车部门：客户服务部

Vehicle

Engine

compart

13-3

II. Engine compartment

Data

measured

points

Position information Value (mm)

A The maximum width of the connection position

of left and right side wall with engine bay

1563.307

B Distance between front absorber’s left and

right assembling hole

1107.44

C Maximum distance between front side’s beam

and compartment’s joint part

737.527

D Distance between front-end panel holes of left

and right middle longitudinal beam

965

E Distance between right-front beam’s front-end 621.784

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Vehicle

13-4

Beam

data

and vehicle's right side

F Distance between left-front beam’s front-end

and vehicle's left side

619.961

G The distance from the front end of right engine

bay front stringer to the diagonal front wall

crossbeam

1202.536

H The distance from the front end of left engine

bay front stringer to the diagonal front wall

crossbeam

1202.57

I The distance of left and right suspension side

beam

1329.35

J Distance between suspension’s front

assembling points

948.742

K Distance between suspension’s rear

assembling points

947.594

江淮汽车部门：客户服务部

Vehicle

Engine

compart

13-3

I 980

H 1072.34

G 1200

F 1166

E 774

D 1289.198

C 621

III. Crossbeam data

Data

measured

points

Position information Value (mm)

A Distance between front longitudinal beam’s

inner wall of compartment’s left and right side

875.11

B interval of front assembling holes of front

secondary frame

953

C interval of rear assembling holes of front

secondary frame

621

江淮汽车部门：客户服务部

Vehicle

13-4

Beam

data

D Interval of inner plate of left and right sill guard 1289.198

E distance of water-leak hole on rear longitudinal

beam of engine compartment's left and right

side.

774

F distance of water-leak hole on rear longitudinal

beam of rear carpet’s left and right side.

1166

G interval of front assembling holes of rear

secondary frame

1200

H interval of rear assembling holes of rear

secondary frame

1072.34

江淮汽车部门：客户服务部

Vehicle

Beam

data

13-5

I distance of water-leak hole on rear

longitudinal beam of rear carpet’s left

and right side.

980

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Vehicle

13-6

Sheet metal,

coating and plastic

IV. Sheet metal, coating and plastic part

(1) Plastic part

At present, the surface covering materials of interior and exterior decoration are mainly modified PP, ABS, PC+ABS

and PVC(artificial leather material), all of which are thermoplastic and modified materials. POM, PA and HDPE materials

are also used for the non-surface covering parts of interior and exterior decoration.

Thermosetting plastics refer to plastics that can be cured or have insoluble (molten) properties under heat or other

conditions, such as phenolic plastics, epoxy plastics, etc. Thermoplastic plastic refers to the plastic that can be softened

and hardened by repeated heating and cooling in a specific temperature range, such as polyethylene,

polytetrafluoroethylene, etc. Thermoplastic and thermosetting plastics may be either hard or soft.

Applications of plastics in automobiles include bumpers, fenders, trim parts, radiator masks, oil pipes, fuel tanks and

instrument benches.

Thermosetting plastics are mainly used as structural parts for interior decoration, exterior decoration, electronics and

electrical appliances, and safety components. Thermoplastic parts are best serviced by a soldering iron filler welder, but

are usually serviced by replacement. Thermosetting plastics can be repaired with epoxy resin or other harder two -

component materials.

Maintenance of thermosetting plastic pits

1). Clean and dry the parts to be repaired.

2). Heat the pit with a hot air blower until the pit is flattened with the appropriate tool.

3). Sand the pit area with sandpaper/emery paper.

4). Then clean the maintenance parts with cleaning agent and dry them for 5min.

5). Apply a thin layer of adhesive and let dry for 10 minutes.

6). Fill the uneven surface with adhesive and smooth it with a spatula.

7). Using infrared lamp accelerated curing process, set the temperature to 60-70 ℃, heating 15 min.

8). Sand the pits with sandpaper.

9). Remove dust and debris.

10). Apply a thin layer of adhesive and let dry for 10 minutes.

11). Restore the paint surface according to the paint repair procedure on the plastic surface.

Repair of scratch on thermosetting plastics

1). Clean dry parts to be repaired.

2). Sand out any protruding material.

3). Then clean the maintenance parts with cleaning agent and dry them for 5min.

4). Apply a layer of adhesive and let dry for 10min.

5). Fill the uneven surface with adhesive and smooth with a spatula.

6). Using infrared lamp accelerated curing process, set the temperature to 60-70 ℃, heating 15 min.

7). Sand the dent with sandpaper.

8). Remove dust/debris.

9). Apply a thin layer of adhesive and let dry for 10 minutes.

江淮汽车部门：客户服务部

Vehicle

Beam

data

13-7

10). Restore the paint surface according to the paint repair procedure on the plastic surface.

Repair of cracks in thermosetting plastics (length less than 100mm)

1). Clean dry parts to be repaired.

2). The crack tip was 5mm(0.19in) long, and the crack was polished into a V shape to eliminate the internal stress and

the convex part.

3). Clean the maintenance area with cleaning agent and let dry for 5min.

4). Apply a layer of adhesive and let dry for 10min.

5). First, glue the reinforcing tape to the back of the service parts with adhesive, and lap at least 20mm(0.79in) with

the damaged parts.

6). Using infrared lamp accelerated curing process, set the temperature to 60-70 ℃ (140-158 - F), heating 15 min.

7). Fill the polished crack front end with binder and smooth with spatula.

8). The curing process of crack front end is accelerated by infrared lamp.

江淮汽车部门：客户服务部

Vehicle

Sheet metal,

coating and plastic

13-7

9). Sand the dent part.

10). Apply a thin layer of adhesive and let dry for 10 minutes.

11). Remove dust/debris.

12). Apply a layer of adhesive and let dry for 10min.

13). Restore the paint surface according to the paint repair procedure on the plastic surface.

(2) Sheet metal and coating

Bodywork sheet metal

1. Component state

Before the repaired vehicle or part is sent to the paint shop for painting, the surface must be smooth, sewn, and

sanded. The preparation is done by a sheet metal worker. The body and floor parts are mainly formed by cold stamping

with steel plates. Therefore, the damaged parts should be restored to their shape by the same method. If the damaged

parts cannot be restored as original, the adjacent parts shall be corrected, and the damaged parts shall be removed and

replaced according to the integrity of the parts. Do not monomer cutting parts, cutting and welding will affect the vehicle

stiffness, driving safety and maintenance convenience.

2. Description of welding type

The commonly used welding types are spot welding, gas shielded welding and brazing. The number of solder joints

shall not be reduced during spot welding. In general, when spot welding device cannot be carried out, gas shielded

welding can be used for plug welding after drilling. When using spot welding, if it is the connection of three layers of plates,

only replace the outer plate, then the solder spot must be placed on the original solder spot. Single, double and double

offset welds can be produced by spot welding. When gas shielded welding is used, lap weld, continuous weld and

continuous weld (intermittent) can be generated. Brazing is often used for welding and repairing areas with low tensile

strength and small component thickness.

3. Anti-corrosion treatment

1). Standard coating must be restored with approved material after repair.

2). Before sealing, the inside and outside of all welds shall be primed.

3). Metal plates to be primed must be coated with sealant.

4). Weld plate, metal edge, butt weld and weld must be sealed with sealant.

5). The bottom of the vehicle is coated with long - acting bottom protectant.

6). After finishing, the cavity in the repair area must be treated with cavity protection material.

7). Clean the drain after the cavity protection material is dried.

4. Environmental protection treatment of automobile scrap parts

1). After maintenance or repair of the vehicle, scrap material must be collected by type.

2). Sort waste materials to see if they are reusable.

Body sheet metal maintenance

△

Note: Before replacing the key parts of the vehicle body, must use universal body calibration frame calibration

body, and then determine to replace the damaged parts. Accurate positioning of parts must be carried

out before welding, and then measurement should be made to ensure that parts meet the requirements

of body size before welding. During welding, it is often measured to ensure correct assembly. Before

disassembly, it is necessary to understand the welding and assembly relationship between body sheet

江淮汽车部门：客户服务部

Vehicle

13-8

Sheet metal,

coating and plastic

metal parts. It is not recommended to carry out monomer cutting for parts, which will affect the rigidity,

driving safety and maintenance convenience of the vehicle after cutting and welding.

1. Disassemble

1). Remove all plates and parts associated with replacement parts.

2). Remove sealant and anticorrosive materials as necessary.

3). Locate, mark and drill all factory solder joints with replacement parts.

4). Remove damaged parts to be replaced.

5). Remove residual material.

2. Assemble

1). Pretreat mating surfaces as necessary.

2). Select the correct welding method according to the welding form of the original vehicle. Where resistance welding

is not convenient, use protective welding. If plug welding is selected, drill a hole in the new part for the plug welding

seam, and determine the diameter and spacing of the plug welding hole according to the original welding spot.

3). Temporarily put new parts on the vehicle.

4). Assemble and fix the new parts with the calibration support (position the maintenance board correctly).

5). Regularly measure the position of new parts to ensure correct assembly size.

6). Carry out corresponding welding.

江淮汽车部门：客户服务部

Vehicle

Sheet metal,

coating and plastic

13-9

7). Clean all welding surfaces.

8). Spray primer.

9). Spray sealant and anticorrosive material when necessary.

10). Install all relevant boards and components.

Paint/coating

1. Paint coating instructions

Paint is a mixed liquid that can be applied to a variety of substrates.After drying, the paint forms a solid film to protect

the substrate and beautify the appearance. The vehicle has been sprayed with the following four layers of paint, so that it

has a good corrosion resistance and gloss.

· Electrophoresis paint

· Middle painting

· paint

· Clear paint (clear coat)

2. The main role of electrophoretic primer

· rustproof

· Improve the adhesion of the workpiece

· Provides limited padding

3. The role of paint

· filling

· Isolation/tightness

· Foil paint

4. The main function of color paint

· Add color

· Give luster

5. The function of transparent lacquer

· Contains uv - resistant material that resists uv rays from sunlight

· Resist corrosion of paint by environmental dust (acid rain)

· Make the surface of the paint resistant to friction

· Give the paint a better gloss

Attention to the requirements of the spray painting, the maintenance of the parts back to original;Maintenance must

strictly comply with the manufacturer of the spray paint process.

The coating repair

1. Spraying process

The paint spraying procedure for the rigid surface after sheet metal repair is similar to that for the rigid surface, except

that the following steps are added after the primer is ground and before the primer is sprayed:

1). Scrape the putty.

江淮汽车部门：客户服务部

Vehicle

13-

Sheet metal,

coating and plastic

2). Putty grinding.

3). Dust blowing, oil removal, cleaning.

4). Scratch to fill the eye with soot.

5). Worn film surface.

6). Clean, remove oil, cover area without painting.

2. Common paint defect treatment

1). Clean the surface to be polished with degreased material before polishing.

2). Wet the sponge thoroughly to remove excess water.Apply a small amount of polish wax to the surface to be

polished, and adjust the speed of the polishing machine.

3). Paste the sponge onto the paint surface before starting the machine at a speed of 2500-3000r/min. Then gently

press 3-5s for glazing.

Attention to maintain the smooth operation of the machine gently moving, avoid too long time, in order to avoid

overheating, burns the paint surface.

江淮汽车部门：客户服务部

Vehicle

Sheet metal,

coating and plastic

13-

3. Regular grinding and polishing cosmetic treatment

1). Clean the surface to be polished with degreased material before polishing.

2). Apply appropriate amount of polishing paste to the surface to be polished, and adjust the speed of the polishing

machine.

3). Put the wool ball on the paint surface and then start the machine at a speed of 2500-3000r/min.

4). Wet the sponge thoroughly to remove excess water.

5). Apply a small amount of polish wax to the paint surface to be polished, and then start the machine with a speed of

2500-3000r/min after putting the sponge on the paint surface.

6). Then gently press 3-5s for glazing.

4. Deep lapping and polishing treatment

1). Use 2000 # water sandpaper to grind the damaged paint surface, parallel to and close to the paint surface to be

polished, and round it.

2). Remove the surface polish dust.

3). Apply appropriate amount of polishing paste to the surface to be polished, and adjust the speed of the polishing

machine.

4). Put the wool ball on the paint surface and then start the machine at a speed of 2500-3000r/min.

5. Rigid surface painting process

Confirm the repair area and select the repair scope, such as local repair, whole repair, and whole vehicle repair;In

case of collision damage, repair the sheet metal after repair according to the damage situation, or spray paint after

replacement of parts.

The following is an example of the fender to illustrate the local spraying (repainting) process:

1). Wing board scratches are serious, using local spraying (repainting) process.

2). Sand the damaged paint surface with P500 # wet sandpaper.

3). Remove oil and clean with degreaser after polishing.

4). Spray primer, as far as possible to control the scope of spray primer, edge position coating to gradually, not a

ladder.

5) flash dry 4-5 min, after drying (room of the lacquer that bake temperature 70-80

℃

(158-176

℉

), drying the 20-30

min.

6). After drying, wet sanding with p800-1000 # sandpaper.

7). Grind with 2000 # fine water sandpaper and extend the grinding range.

8). After polishing, use sticky gauze to remove dust before painting.

9). Spray primer at air pressure 1.5-2.0bar (21.8-29.0pis) at a distance of 20-30cm (7.87-11.81in). The spray range is

slightly wider than that of one layer for transition.

10). After 2-3min flash drying, spray a second primer at 1.5-2.0bar (21.8-29.0pis) at a distance of 20-30cm (7.87-

11.81in). Until the interface location is no longer visible.

11). 4-5 min, flash drying after (room of the lacquer that bake temperature 70-80 ℃ (158-176 ℉), dry for 20-30 min.

12). Use sticky gauze to remove dust before spraying varnish after drying.

13). Spray transparent paint with air pressure of 1.5-2.0bar (21.8-29.0pis) at a distance of 20-30cm (7.87-11.81in).

14). Flash dry for 2 to 3 minutes, spray the second transparent paint, air pressure 1.5-2.0bar (21.8-29.0pis), spray

distance 20-30cm (7.87-11.81in).

15). After finishing the transparent paint spraying, immediately change the saliva or add interface additives or diluents

in the original transparent paint.

江淮汽车部门：客户服务部

Vehicle

13-

Sheet metal,

coating and plastic

16). Spray 2 to 3 coats of water or diluted clear paint on the interface.

17). The room of the lacquer that bake temperature 70-80 ℃ (158-176 ℉), drying the 20-30 min.

6. Paint patch for plastic parts

There are three basic requirements for repairing the paint surface of plastic parts:

· Paint and plastic have certain adhesion without losing mechanical properties

· Paint film should have enough flexibility, can deform with plastic and won't break

· Can cover some of the plastic surface of the original particles and rough texture

Plastic primer paint repair can refer to the above local spraying process, and pay attention to the low temperature

baking, baking conditions for 70-80 ℃, 20-30 min.

江淮汽车部门：客户服务部

Vehicle

Sheet metal,

coating and plastic

13-