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Foreword
Service management manual is used to assist all authorized JAC's distributors to provide
The manual aims to summarize the
The
In case of any discrepancies between the manual and the
If necessary, JAC will reserve the right to alter any content of the manual at any time without prior notice to authorized distributors.
The modification to the implement conditions, procedures or policy hereof will be issued to authorized distributors in the form of service bulletin.
JAC reserves the final right to interpret the manual.
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CONTENTS |
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Chapter I Service Provider Basic Requirements......................................................................................... |
1 |
Section 1 Basic qualification.................................................................................................................... |
1 |
Section 2 License agreement................................................................................................................... |
1 |
Section 3 Distributor service capability evaluation............................................................................ |
2 |
Chapter II Service network planning............................................................................................................... |
5 |
Section 1 Network development principle............................................................................................ |
5 |
Section 2 Service network layout............................................................................................................ |
6 |
Section 3 Service network development............................................................................................. |
10 |
Chapter III Quality Management..................................................................................................................... |
15 |
Section 1 PDI............................................................................................................................................... |
15 |
Section 2 Stock management................................................................................................................. |
15 |
Section 3 Quality information feedback.............................................................................................. |
16 |
Section 4 Quality improvement.............................................................................................................. |
20 |
Chapter IV Technical Support......................................................................................................................... |
28 |
Section 1 Technical documents............................................................................................................. |
28 |
Section 2 Special tools............................................................................................................................. |
28 |
Section 3 Mobile service vehicle........................................................................................................... |
29 |
Chapter V Claim Management........................................................................................................................ |
37 |
Section 1 Warranty model........................................................................................................................ |
37 |
Section 2 Periodic maintenance............................................................................................................ |
37 |
Section 3 Claim Procedure...................................................................................................................... |
37 |
Section 4 Claim settlement...................................................................................................................... |
40 |
Section 5 Claim replaced parts management.................................................................................... |
41 |
Section 6 Claim audit................................................................................................................................ |
42 |
Chapter VI Customer Relationship Management...................................................................................... |
45 |
Section 1 Customer file .......................................................................................................................... |
45 |
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Section 2 Customer satisfaction............................................................................................................ |
48 |
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Section 3 Service hotline......................................................................................................................... |
49 |
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Section 4 Complaint management........................................................................................................ |
52 |
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Section 5 Service campaign.................................................................................................................... |
53 |
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Chapter VII Spare parts management.......................................................................................................... |
60 |
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Section 1 Spare parts data...................................................................................................................... |
60 |
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Section 2 Parts order procedure............................................................................................................ |
60 |
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Section 3 Spare parts claim.................................................................................................................... |
62 |
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Section 4 Parts warehouse management............................................................................................ |
62 |
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Section 5 Parts system guarantee capability..................................................................................... |
66 |
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Section 6 Accessories.............................................................................................................................. |
67 |
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Chapter VIII Training Management................................................................................................................ |
73 |
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Section 1 Training system overview..................................................................................................... |
73 |
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Section 2 Training management regulations..................................................................................... |
77 |
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Subsidiary files................................................................................................................................................... |
89 |
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1. |
VI manual................................................................................................................................................ |
89 |
2. |
Star service center operation manual............................................................................................ |
89 |
3. |
New vehicle storage management guidance............................................................................... |
89 |
4. |
Warranty policy and procedure manual........................................................................................ |
89 |
5. |
Call center instruction manual......................................................................................................... |
89 |
6. |
Genuine spare parts management manual.................................................................................. |
89 |
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Chapter I Service Provider Basic Requirements
In order to protect the rights and interests of customers, JAC builds service network with the function of reserving JAC parts and providing maintenance service by independent establishment, cooperative with other party or entrustment according to the actual conditions of JAC and distributors. JAC will provide service center construction standard. The distributors or the service providers apply to found JAC service center according to market volume of JAC vehicles. JAC will give authorization after passing the acceptance inspection.
Section 1 Basic qualification
In principle JAC always gives preference to the distributor to be service provider. The distributor is responsible for building service network to meet
1.JAC organize relevant departments to visit potential distributor on site, collect the information of the company's strength, car business professionalism and enthusiasm for cooperation, to be the important basis for cooperation with distributor.
2.JAC conducts a credit investigation of potential distributor to verify and know more about distributor's business and financial position.
3.JAC organize relevant departments to make evaluation of potential distributor’s
comprehensive operation, reach the evaluation results and recommendations. After approved by JAC leadership, the distributor shall be determined.
If the distributor is only responsible for vehicle sales business, JAC will find service provider in local market through a variety of channels to provide service for
Service network is the basic requirement of JAC service provider. JAC will consider the service network of service provider, analyze service coverage area and service radius of each service center, and combine market share and regional distribution of JAC vehicles to select the service provider whose networks cover the most of JAC vehicles, ensure that JAC
Service capability is an important evaluation element for JAC service providers. When comes to vehicle problems,
Section 2 License agreement
In order to better regulate the rights and responsibilities between JAC and service providers, ensure that both sides can follow the standard process for
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According to
In the
Without the written permission of JAC, service provider cannot disclose the warranty information, technical document and JAC product quality defect to any third party. Service provider should carry and finish proactive service according to Technical Notice issued by JAC within the specified time, and shall set up call center, 24 hours hot line service and carry customer satisfaction survey regularly according to JAC’s requirement.
According to "spare parts distribution agreement", in order to ensure the availability of spare parts for service, a spare parts market survey, forecast and a sufficient and reasonable stock shall be done by the distributor. The distributor must ensure to sell genuine parts purchased from JAC and has the obligation to maintain JAC brand image. The distributor shall make out reasonable and stable prices for JAC spare parts according to local consumption level. The retail parts price of the distributor should be in accordance with the requirements of JAC and get JAC’s permission. The distributor shall not sell spare parts outside authorized area without JAC's permission
Section 3 Distributor service capability evaluation 1. Purpose
In order to evaluate distributor service work performance, analyze the advantages and disadvantages of distributor service works, provide basis information for evaluation of annual outstanding distributors, JAC makes distributor service capability evaluation standard. JAC will evaluate distributor service capability every year according to this standard. The result will serve as an important factor for JAC distributor selection and elimination.
2. Introduction
The content of distributor service evaluation standard has 4 aspects: service management, parts management, technical support, quality management. The evaluation indicators are: Qualified staff rate, Customer complaint rate,
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3. Service capability evaluation procedure
JAC will evaluate distributor service capability according to the standard in the end of every year. During the evaluation, JAC will collect evaluation materials firstly. After that, JAC will evaluate distributor service capability according to the collected materials. JAC will send the evaluate result to distributor to confirm. If distributor has some objections to the result, the distributor should provide proof materials to explain. Then JAC will make service capability improvement plan together with the distributor. JAC will evaluate distributor service capability in the end of next year to check the improvement in service.
4. The service capability evaluation standard:(Appendix
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Appendix
Evaluation |
Calculate formula |
Score |
Data sources |
Evaluation method |
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element |
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Qualified |
Quantity of qualified key |
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JAC online |
Each 1 less minus 2 points; |
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positions / key |
8 |
Key positions: service manager, parts manager |
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staff rate |
training system |
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positions |
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and warranty manager |
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Customer |
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JAC website |
[0‰,8‰]8 points,(8‰,10‰]6 points, |
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Quantity of complaint |
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Distributors |
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complaint |
8 |
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orders / vehicles UIN |
(10‰,12‰]4 points,(12‰,1000‰]0 分 |
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rate |
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Sales volume |
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Service centers |
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delivery repair orders / |
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Average of the scores which all the service |
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deliveries |
10 |
evaluation |
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total quantity of repair |
centers get in this item |
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rate |
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information |
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orders) |
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coming for service |
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Service centers |
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Customer |
again in next 12 months |
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Average of the scores which all the service |
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8 |
evaluation |
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loss rate |
/ quantity of VIN coming |
centers get in this item |
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information |
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for service in 12 |
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months) |
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Service centers |
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Fixed rate at |
repeat failure in 30 |
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Average of the scores which all the service |
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10 |
evaluation |
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first visit |
days/ total quantity of |
centers get in this item |
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information |
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VIN) |
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Service |
Quantity of service |
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centers whose service |
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Service |
[90%,100%]10 points,[75%,90%) 8 points, |
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radius |
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radius is qualified / |
10 |
networks |
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achieved |
[60%,75%) 6 points,[0%,60%]4 points. |
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quantity of all the |
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statistics |
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rate |
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service centers |
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Genuine |
Parts purchase amount |
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Parts purchase |
[80%,100%]10 points,[70%,80%) 8 points, |
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information |
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parts market |
/ theoretical parts |
10 |
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vehicles sales |
[60%,70%) 6 points,[0%,60%]4 points. |
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share |
purchase amount |
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information |
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Covering |
Purchased parts |
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[80%,100%]10 points,[70%,80%) 8 points, |
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varieties / available |
10 |
Parts storage list |
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rate of parts |
[60%,70%) 6 points,[0%,60%]4 points. |
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parts varieties |
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Claim |
Quantity of the claims |
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[95%,100%]8 points,[90%,95%) 6 points, |
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which is approved the |
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accuracy |
8 |
DMS |
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first time / quantity of all |
[80%,90%) 4 points,[0%,80%]2 points. |
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rate |
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the claims |
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Proactive |
Quantity of vehicles |
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which has finished |
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[80%,100%]10 points,[60%,80%) 8 points, |
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service |
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proactive service / |
10 |
DMS |
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achieved |
[40%,60%) 6 points,[0%,40%]2 points. |
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quantity of vehicles in |
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rate |
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the service list |
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Replaced |
The amount of accurate |
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[95%,100%]8 points,[90%,95%) 6 points, |
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parts |
replaced parts / the |
8 |
Replaced parts |
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accuracy |
amount of replaced |
audit record |
[80%,90%) 4 points,[0%,80%]2 points. |
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rate |
parts in the audit list |
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Chapter II Service network planning
Section 1 Network development principle
JAC develops service networks according to principles of “1+N” in international market. The network development principle “1+N” consist of 3 levels: region, country, city. The development principles of each level are different. In the regions such as middle east region and north Africa region, “1+N” means one flagship service distributor plus N distributors. In the countries, “1+N” means one star service center plus N service centers. In the cities, “1+N” means one service center plus N repair shops.
At the level of regions, JAC will firstly focus on supporting a distributor which has more potential than others, enhance distributor service capabilities in accordance with the JAC standards, train to be a regional flagship service distributor. JAC will give priority to regional flagship service distributor when setting up regional spare parts center or regional training center. JAC will organize other distributors in the region to carry out service training and other activities in the flagship service distributor. Other dealers can learn a full range of knowledge content such as service management, network management, spare parts and training from the flagship service distributor so as to enhance overall service capacity and level of all distributors in the region.
At the level of countries, JAC and the distributor will choose a service center which has more potential than others to develop to be a star service center. In principle, JAC only choose the
At the level of cities, according to area vehicle in operation, set up 1 service center and properly develop some repair shops to complement it. In principle, JAC service center should have all the functions of vehicle repair (functions could be properly adjusted according to the distance between service center and service center). Some overhaul problems such as engine repairing,
JAC will stick to the network development principle “1+N” for long which includes 3 levels. For some special country or area, the principle could be properly adjusted according to local situation. For example, in some countries,
Service center VI requirements of each star are different. Please refer to the "VI manual" for detailed information
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Section 2 Service network layout 1. Influence Factor
After sales’ service center layout should comply with market rules & local city planning, Where be appropriate to set up the service center is to be mainly depend on the choice of local dealer. In general, the quantity layout of downtown service center is tending to be less, but the margin of downtown displays circular distribution.
1) City planning, city spatial structure changes directly guide the layout trend of vehicle service center
The automobile customer service center is a service industry, and its existing depends on local demand of the JAC brand car service. The end user residence area and daily activity space directly affects the vehicle network layout. Besides, Regional urban planning area running as city development orientation is also an important factor to make influence on the layout of vehicle service center. So vehicle service center should be aligned with the direction of city development to make accordingly layout.
2)JAC vehicle possessing capacity, car maintenance volume provides basic analysis data for service center layout
JAC regional vehicle possessing capacity, characteristics of various models, regional distribution of users in the city and user usage characteristics should be taken as primary consideration factors. From the specific indicators, car regular maintenance, breakdown maintenance, traffic accidents and other maintenance volume provide planning data on quantity index of service center development. Based on understanding and mastering historical data to do scientific and reasonable forecast, can make service center development goals.
3)Residents living area, road structure is the key factor of passenger car service center location defined
The distribution of passenger car service centers show obvious concentration trend with residents living area. It displays along the main road distribution characteristic. The residents living area changing and with the support of city road construction promote car ownership and usage. And the commercial vehicle space is the key layout of commercial vehicle car service network location factors. But commercial vehicle space is the key consideration elements of commercial vehicle service center layout, along with commercial daily usage route to design service center location. Around automobile activity space to provide car service, is the inevitable choice of the market.
4)Local relevant to automobile service policy and regulations guide on the market development
Distributors need to focus on local automobile industry and improve the policy of the automobile after sales service, and make response to related laws and regulations. Such as the automotive service market planning, vehicle emissions, car scrapping regulations and old vehicle transaction policy all have the direct or indirect impact on after sales service network.
5)Environmental protection is an important restriction factor to the layout of service center
Environmental protection related to the protection of the atmospheric environment, water
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source protection, residents living noise pollution control, city greening, ecological environment protection, every aspect requirements should be corresponding with automobile maintenance service. After sales service center of dealer should take the responsibility of environmental protection, comply with local regulations, planning and requirements upon environmental protection, to achieve sustainable development.
In addition, vehicle service center planning is a comprehensive, complex work. During layout planning should reflect the first principles of
2.Layout principle
1) Unified planning and construction separately
The overseas distribution of JAC products is widely, but different market regions have different automotive industry development level and are being in different stages. Part of the market exists lack of service center supporting construction, maintenance services
2) Service capacity and regional unity
The service capability of each service center must fully meet the requirement of car possessing capacity and maintenance volume in the area. Aiming at specific market, need to analysis the type of service center and service center covered region to realize proper redistribution of the service center. Neither too dense of service center layout and over maintenance capacity phenomenon, nor has repair service vacuum ", then unable to meet the maintenance request from users.
3) Meet market development requirement
The layout of service center needs to analyze the development plan of vehicle sales market, according to expected sales forecast the potential maintenance demand in the next three to five years and make advanced planning, properly adjust the structure and layout of service center to avoid service center not to meet the rapid growth of the maintenance requirements because of having limited capacity.
In general, service centers need to manage by
3. Service radius
Service radius means the furthest distance in which the service center can provide maintenance service. The service radius can be intuitively and accurately reflect the service radiation range, area coverage of each service center, and provide data support
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for service network layout or optimization.
3.1 Definition
Service radius: the furthest service distance in service center’s service range, and there is not another service center can provide service.
Area service radius: the average service radius of all the service centers in the area.
Country service radius: the average service radius of all the service centers in the country. 3.2 Calculate
1) Mark all the service centers in the map;
2)Link the service center we need to calculate and another 2 adjacent service centers to be an acute triangle, make sure there is no service center in the triangle, mark the center of excircle of the triangle O1.
3)Rotate anticlockwise, continually link with 2 adjacent service centers to be some acute triangles, make all the centers of the excircles O2,O3…On.
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4)If the service center is at the edge of the area, find the point Ox which are the same distance to another service center.
5) Link all the points O1,O2,…Ox, we can see the service range of the service center.
6) Draw the excircle of the service range, the radius of the circle R is service radius.
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3.3 Reference values
Service radius of passenger service center:
City |
Vehicles in operation: Q |
Service radius: R(Km) |
|
|
|
A |
Q>1000 |
R≤50 |
B |
1000≥Q≥500 |
R≤100 |
C |
Q<500 |
R≤150 |
Service radius of light duty truck service center:
City |
Vehicles in operation: Q |
Service radius: R(Km) |
A |
Q>1000 |
R≤100 |
B |
1000≥Q≥500 |
R≤150 |
C |
Q<500 |
R≤200 |
Service radius of heavy duty truck service center:
City |
Vehicles in operation: Q |
Service radius: R(Km) |
A |
Q>500 |
R≤100 |
B |
500≥Q≥200 |
R≤150 |
C |
Q<200 |
R≤200 |
Section 3 Service network development
By analyzing the distribution and operation of service networks, we can find the short board of service capability, make corresponding improvement and optimization solution, thereby improving the operation of overall service networks.
1. Service network distribution
In order to know the distribution of service networks, we need to systematically sort out all the service network information, including: city, star level, vehicle models, service radius (maximum service radius, average service radius)
Star service center:
We can easily know the service capability and level by star level, so we need to investigate hardware facilities and service capabilities of all the service networks in the area, and concentrate on the construction of the star service flagship center according to “1+N” service networks development principle. The star service flagship center should
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provide training service for other service centers, other service centers can learn from the service flagship center and enhance service capability and level.
Service radius:
By collecting service radius, we can tell which area has more service centers and small service radius, which area has no service center or big service radius. For the service center with small service radius,
2. Service network operation indicator
On the basis of good operation, service center can provide better service for
The operational indicators are as follows:
Cumulative sales: vehicles in operation
Service center’s operation depend on the quantity of coming cars in a large part, so vehicles in operation is important for making annual goal. Vehicles in operation increase gradually after car sold, but due to some car achieve service life after using several years, vehicles in operation will descend as some of them not in use for accidents or resale to other areas. Therefore, regional vehicles in operation are equal to new car sales multiplied by old retention rate.
Retention rate refers to the probability of cars still in use after sold. Retention rate vary from different markets, such as the customer used to long distance drive or the high accident rate will decrease cars’ service life, then the retention rate decreases either.
Retention rate reference:
Car age |
0 |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
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Retention rate |
100% |
98% |
95% |
90% |
80% |
70% |
60% |
45% |
30% |
10% |
0% |
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Customer total quantity: number of the customers who visit service center in the past 24
months
Customer total quantity represents customer base data of service center. By comparing with cumulative sales, we can see how many customers have been completely lost, and it reflects service level of service center.
Customer quantity: number of the customers who visit service center in the past 12
months
Customer quantity reflects customer retention of service center. By comparing with customer total quantity, we can find out how many customers choose another way to maintain his vehicle. Constantly follow the change of customer quantity, we will know whether the service center can retain customer or not so as to make improvement plan.
Customer loss rate: the ratio of lost customer number (customer total quantity minus customer quantity) to customer total quantity
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Theoretical data reveal that customers need to go to service center
Monthly production value
Monthly production value reflects the scale of operation of the service network, theoretically is proportional to cumulative sales and is an important concern indicators.
The ratio of total sales to monthly production value
The increasing vehicle sales will increase monthly production value of service centers, but the loss of customers will lead to a sharp decline in monthly production value. Improve the quality of operations; focus on customer satisfaction indicators will reduce customer loss rate. So the ratio of sales and production value will be gradually reduced with the improvement of operational quality. It is an important concern indicators of service center operation.
3. Service network improvement
Take a market for an example, firstly sort out all the service centers in the region, measure the service radius of each service centers according to service radius measurement method, compare service radius to the standard;
Then collect each service center's name, star level, service radius, cumulative sales, customer total quantity, customer quantity and monthly production value, fill in the following form;
Service centers information:
S/N |
Service |
Star |
Score |
Service |
Cumulati |
Total |
Custome |
Monthly |
|
center |
level |
radius |
ve sales |
quantity |
r quantity |
value |
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1 |
one |
Four |
78 |
88 |
4213 |
3507 |
2135 |
376600 |
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2 |
two |
TWO |
53 |
180 |
1743 |
1020 |
425 |
53800 |
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3 |
three |
Three |
65 |
109 |
2820 |
2633 |
1411 |
258300 |
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4 |
... |
... |
... |
... |
... |
... |
... |
... |
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5 |
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Summarize all the information of service centers in the following form: (update every quarter)
Service centers
Number |
Maximum |
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Average |
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Star |
radius |
|
radius |
|
centers |
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5 |
180 |
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110 |
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3 |
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Operation |
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Cumulative sales |
|
12523 |
|
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Customer total quantity |
|
8564 |
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Customer quantity |
|
5788 |
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|
12 |
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Customer loss rate |
32.4% |
Monthly production value |
1119430 |
1.service network construction
Reasonable service network distribution, appropriate service radius is the goal of service network construction. We need combine the cumulative sales, estimate sales, service need which current service centers can meet, customer distribution and service radius, analyze the need to build a new service center and the scale. If it is necessary to build, we start to build new service center according to JAC star service center construction standard; if not, we can authorize some social quick repair shop as supplement. In principle star service center requires all the functions of vehicle maintenance (can be adjusted according to the distance with star service flagship center). Engine, sheet metal, painting and other overhaul problems can be fixed in star service center, maintenance and quick repair can be repaired in quick repair shop. So
Service Network development procedure:
1) Application
According to JAC vehicles in operation, JAC can request the distributor or contact service provider to develop new service network. The distributor or service provider fills <Application for Construction of Service Center (Station)>, and sends to JAC.
2) Study
JAC will check the application in accordance with the service network plan. If it complies with JAC service network planning, JAC will arrange personnel to check on site to confirm the authenticity of the application materials and the local market environment and provide study result. If the service network application does not comply with JAC service net planning, JAC will reject the application.
3) Examination
If JAC agree the application, JAC will sign <JAC service center (station), construction and management agreement>with distributor or service provider.
4) Construction
After signing the agreement, distributor or services provider will construct the service center (station) in accordance with the "JAC service center (station) construction standard". If need support or help from JAC during the construction, both sides will coordinate to solve the problem.
5) Acceptance
When the construction is finished, JAC service representative will evaluate the service center on spot in accordance with 《 International Distributor Star Service Center Evaluation Standard》and make a evaluation report.
6) Authorization
JAC will give the authorization according to the evaluation report. Distributor or service provider could start the business based on specific condition.
Service network revocation procedure:
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1)JAC staff fill in 《JAC service network revocation application》, communicate with the distributor and reach an agreement about revocation,
2)JAC shall finish service cost settlement, old parts and other problem processing,
3)JAC staff takes back technical data, documents, professional maintenance tools, equipment, authorization card offered by JAC, etc.
2. Service network upgrade
With the growth of sales,
For the detailed information of service center operation, please refer to <star service center operation manual>.
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Chapter III Quality Management
Section 1 PDI 1、Purpose
PDI is
2、Scope
For the vehicles arriving at the port, distributor can make PDI after vehicle custom clearance. After vehicle arrives at its
3、Principle of PDI
3.1.PDI after custom clearance is mainly on appearance inspection. If it’s not possible, distributor can arrange PDI when vehicle arrives at headquarter or
3.2.PDI at sales showroom should be completed with vehicle adjustment and clean so that vehicle can be delivered completely at one time later.
3.3.Distributor and
3.4.To avoid end user seeing defect vehicle which may affect vehicle sales, you shouldn’t let end users see the PDI.
3.5.The problems found in PDI should be submitted in DMS as required.
4、PDI table
Please see appendix
Section 2 Stock management 1、Purpose
The vehicle certainly will have stock period before sales. To guarantee the delivered vehicle quality, distributor has obligation to keep and maintain stock vehicle in a good condition. JAC made following principles as stock vehicle maintenance guideline.
2、Principle of stock vehicle management 2.1. Stock area
2.1.1.Generally, the vehicle should be stocked in clean room, warehouse or big shed.
2.1.2.If you cannot guarantee a cleanly stock area, please make sure following conditions:
Vehicle should be stocked in the area without making paint coat suffer from factory smoke, metal powder, acid rain, sea wind, bird shit or other pollutants.
There should be drainage facilities on the ground in the stock place and necessary decoration is also required. Stocking directly on soil ground is not allowed.
2.2. Checking item upon receiving vehicle
Check if there are any deform, damage, rust or color change on visible parts.
Check if there are any deform, damage or changes in electroplate, shaping position and rubbers.
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2.3. Periodically checking is required in stock period.
Checking following items based on regional environment, climate and management features :
2.3.1. Appearance
if there are any deform, damage or changes in visible parts, electroplate, shaping position and rubbers.
2.3.2.Performance Engine start performance Brake performance
Oil, coolant and other liquid level checking
2.3.3.Battery maintenance
Normal battery→ periodically charging is required and keep it at rated voltage. Maintenance for battery in vehicle→ dismantles battery negative wire.
2.3.4. Tire maintenance
To avoid tire deformation, we suggest that keep tire at high pressure condition
If in long time stock, please turn the tire periodically so that the surface of tire which contacts with ground changed periodically.
Check if there is damage or crack of tire. 2.3.5. Checking painted components
Protect the painted components from sunshine which may lead to deform or discolor. 2.3.6. Engine internal
Start engine and keep running at idle speed for several minutes periodically.
3、Stock vehicle checking record: Attachment
Please follow “new vehicle storage management guideline” to manage stock vehicle and make records.
Section 3 Quality information feedback 1、Purpose
To make sure the exactly, timely, completely quality information sent to JAC for product improvement and enhance customer satisfactory level, JAC sets this quality feedback procedures.
2、Classification of quality information
2.1Level A (important information): It means the fatal or massive quality problem which can seriously affect product operation. Such as the product couldn’t meet country or industrial compulsory standard or regulations, vehicle out of control, fire accident or others which lead to death or huge wealth loss, CBU performance or key components failure, repeatedly same failure which make customer strong complaint.
2.2Level B (ordinary information): It means the quality problem partially affected product performance or failure. The key quality information from customer complaint which involves performance decline CBU or key components from key market or new model launch period.
2.3Level C (minor information): It means the quality problem slightly affected product
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performance, not key components failure, not safety related problem, not affect vehicle basic function.
3、 Quality information feedback procedure
3.1.Important quality information should be sent to JAC in format of 《JAC international quality report form》(QRF) or DMS feedback module. JAC will analyze it timely and send back the result to distributor.
3.1.1 Important quality information includes:
Important or safety related quality problem or potential risk. Such as engine damaged seriously, components crack, brake failure, chassis components crack, body (chassis) structure deformed or loose, wire or executive components overheat….etc.
vehicle in fire airbag problem
accident vehicle (customer complaint)
3.1.2 Requirement on important quality information feedback
If important quality problem found, you must feedback to JAC immediately in 24 hours.
If important quality problem found, you must feedback to JAC International customer service department by email immediately with 《JAC international quality report form》. The feedback of important quality information must be fast, exactly, detailed.
The photo, video or sound documents should be clearly and exactly.
3.2.《JAC international quality report form》 please see appendix
4.Quality analysis tools
When distributor collects the quality information from
4.1. CQI definition: C (cost) x Q (quantity of failure) x I (image of severity). Score of each item from 1 to 10. CQI score is the product of C x Q x I. It means CQI highest score is 1000.
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CQI total score |
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1000 |
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4.2. CQI score principle 4.2.1. Cost
(Set failure module and result analysis)estimation and analysis based on failure cost
cost defined in 10 |
cost rank |
rating |
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4.2.2. Quantity of failure
(Set failure module and result analysis)estimation and analysis based on failure frequency |
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failure possibility |
failure rate |
rating |
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Very high: continuously failure |
≥ 10% |
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≥ 5% |
9 |
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High: frequent failure |
≥ 2% |
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≥ 0.5% |
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Marginal: rare failure |
≥ 0.001% |
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4.2.3. Image
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safety risk rating reference |
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classification standard(result) |
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recognition of parts |
definition of product |
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importance |
quality features |
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serious |
When a potential failure |
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module affects the safety or |
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item |
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components |
key |
that will affect |
identified |
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s(saf |
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on steering 2、 |
featur |
safety(safety |
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in |
regulation, but not identified, |
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ety |
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components |
es(sa |
risk which may |
advance |
the result rating is very high. |
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item) |
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on brake 3、 |
fety |
lead to death, |
serious |
When a potential failure |
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components |
featur |
vehicle out of |
but |
module affects the safety or |
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the serious |
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regulation, but identified, the |
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damage to |
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result rating is very high. |
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related to |
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environment… |
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collision |
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etc) or |
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protect 5、 |
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Components |
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pulsory |
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required in |
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standard) |
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homologation |
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vehicle cannot running |
8 |
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Product quality |
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Vehicle can run, but customer |
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features that |
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huge influence on vehicle |
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vehicle driving |
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reliable, |
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features, but |
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economy) or |
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exclude key |
impor |
body and |
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item |
features |
tance |
interior |
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Vehicle can run, but affect |
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assembly |
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a little bit |
driving performance , visible |
6 |
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components |
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appearance |
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high |
appearance defect or the one |
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directly, or the |
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customer complaint |
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required. |
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Vehicle can run, but parts |
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failure not related vehicle |
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driving performance , visible |
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appearance defect or the one |
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customer complaint |
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performance) performance |
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decline , invisible appearance |
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featur |
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defect or the one customer |
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important |
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performance decline which |
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customer. |
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Each part components |
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performance decline which |
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very low |
affect customer feeling. Failure |
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found by more than 50% |
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customer. |
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Each part components |
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performance decline which |
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rarely low |
affect customer feeling. Failure |
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4.3. CQI score summary table
JAC also analyze the overseas’ quality feedback based on CQI measures. According to CQI score table, the scores over 400 will be defined as high frequency quality problem and improved accordingly. Due to data volume differences, JAC’s conclusion of important quality problem may be different with each distributor’s. JAC will take whole overseas market data as analysis basic data.
4.4. PPM: Parts Per Million means failure rate in every million samples.
With improvement of product quality and increase of customer requirement, using percentage to show failure products can’t meet the demand of quality control day by day. To draw adequate attention on quality situation of failure products, we use PPM as quality analysis tool which means PPM tool is important tool for quality control.
PPM formula: PPM=certain failure quantity/ related vehicle quantity in market*1000000
PPM application: Distributor collects all quality problems of the market and then finds PPM value of each problem. Analyze the quality problem importance according to PPM value rank. Then feed back to JAC and follow up based on the importance of the quality problem.
4.5 other quality analysis tools
With the development of auto industry, more attention is paid to vehicle quality such as new vehicle quality performance, vehicle durability performance. We need new quality analysis tools (MIS, R1000, IPTV) to evaluate them.
MIS: months in service, means time period after vehicle was sold, like 3MIS, 6MIS, 12MIS, 24MIS, 36MIS, etc.
R1000: repair frequency in 1000 vehicles
IPTV: incidents per thousand vehicles
For example: IPTV@12MIS means
These indicators could reflect the whole quality performance of vehicles in any time period.
Section 4 Quality improvement 1、 Purpose
With help of quality analysis tools to find the key and important quality information, JAC will involve this quality information to quality improvement process based on correct
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quality information feedback.
2、 Definition
Quality improvement is the countermeasure to improve JAC product quality. Quality improvement is the way to eliminate product general problems and enhance current product quality level.
3. Quality improvement method
3.1. Improve after feedback from market
When distributor received quality information from market, he should feed back to JAC according to JAC quality feedback process. When JAC received quality problem, he will analyze the importance of the quality problem by quality analysis tools and involve the key and important problems to JAC quality improvement process in order to complete quality improvement.
3.2. Improve after JAC found problems initially
During production, there are strict quality control procedures. In quality control, production, product test, they may find some problems. JAC also will involve such problems to quality improvement and complete improvement accordingly.
4. Technical Information
Refer to JAC initially found problems, there may be some vehicle delivered to market before improvement. Based on quality improvement importance, JAC will give Repair Guidance or service bulletin to distributor for market service.
Repair Guidance: after normal quality improvement, it rarely affects the using of market vehicles, but has a bit influence on after sales service. Refer to such information, JAC will send quality information to distributor in English version in order to give a guideline on after sales service.
When distributor received technical information, he should translate it to local language and send to
5.Market Active Service
5.1.Technical Bulletin
Technical Bulletin: After JAC found the quality problems and need to do active service for market vehicle, JAC will give technical bulletin to distributors. Technical bulletin will tell the scope of market vehicle included in the active service (such as requirement of active service and vehicle VIN)
5.2.JAC obligation
5.2.1.When JAC finds the quality problems related to safety, driving and so on, he will publish English version technical bulletin to his distributors.
5.2.2.JAC will send parts of active service for free.
5.2.3.JAC will bear the labor cost of active service.
5.2.4.JAC reserves the right to check the completion of active service by his distributors.
5.3.Distributor obligation
5.2.1.After receive JAC technical bulletin, distributor should translate it to local language and send it to
5.2.2.Distributor should follow the requirement of JAC technical bulletin and finish the active service in time.
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5.2.3.For active service, distributor must give help to JAC to complete the service if meet difficulty.
5.4. Process of active service
5.4.1.When JAC find the quality problem and confirm to do active service, JAC will publish English version technical bulletin in DMS and email to notify distributor. Technical bulletin will define the service to be active service or inactive service. Active service will define the time requirement.
5.4.2.For active service, JAC will send relative parts to market timely. For inactive service, JAC will define how to provide parts based on different cases.
5.4.3.Distributor should follow the parts arriving condition and make custom clearance
timely.
5.4.4.After receive JAC technical bulletin, distributor should collect the customer information and location of these vehicles which included in technical bulletin in 2 working days.
5.4.5.After receive JAC technical bulletin, distributor should translate it and send it to
5.4.5.After custom clearance for parts, distributor should send them to
5.4.6.When active service starts, distributor should submit the status of completion in DMS every week.
5.4.7.After active service finished, JAC will settle the cost in DMS based on the submission of completion by distributor.
5.4.8.JAC will check the completion of active service and inform the result to distributor.
5.4.9.Technical Bulletin sample: see appendix
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Attachment
Date: |
Vehicle Model: |
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Chassis No.: |
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Owner Name: |
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Engine No.: |
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To the Inspection Items Marked as:√= Eligible |
×= Abnormal |
□=No Items |
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A.Carefully check special requirement of sales
contract.
B Appearance checking
1.□cabin(color difference、 scratch、crack)
2.□cargo body(color difference、scratch、crack)
3.□assembly tolerance of cargo body and cabin
4.□front windshield and rear window glass checking
5.□ check
6.□check left/right head lamp
7.□check front bumper
8.□check front veil
9.□check JAC logo
C. tilt the cabin
10.□check cabin lock mechanism
11.□check cabin tilt and support mechanism
12.□check engine appearance (leakage, rust)
13.□check oil level
14.□check muffler rear open(if there is oil)
15.□check power steering oil (oil level, leakage)
16.□check engine belt(fan belt、 A/C belt、air compressor belt、power steering belt)
17.□check clearance between fan and radiator
18.□check water level of radiator
19.□check if there is any interface of radiator hose
20.□check steering column(interface, bolt tightened)
21.□check power steering oil pipe(oil leakage, interface)
22.□check brake pipeline(air leakage, oil leakage, interface)
23.□check gear select and shift cable(interface)
24.□check drag rod(interface, joint tightened mark)
25.□check front suspension bolt
26.□front U bolt
27.□check front shock absorber (assemble, oil leakage, interface)
28.□check alternator, starter bolt
29.□check air inlet pipeline(assembly, interface)
30.□check exhaust pipeline(assembly, interface)
31.□check injection pump and pipeline(fuel leakage)
32.□check if radiator touch
cabin
D put down the cabin and check inside
33.□check cabin inner and outer decoration rubber.
34.□check interior(surface scratch、assembly tolerance)
35.□check dashboard(surface scratch)
36.□check seat(seat adjust function)
37.□check safety belt
38.□check cluster assembly tolerance
39.□check combination switch assembly tolerance
40.□check A/C, radio, ash tray assembly tolerance
41.□check passenger side fuse box(English instruction)
42.□check roof window
43.□check all doors open function(noise、interface、 assembly)
44.□check all door glass regulator(stag、
45.□check cabin carpet, ash tray(any soil, rubbish)
E start engine(make sure gear box at neutral position)
46.□engine start performance
47.□turn on all lights(front, rear and alarm)
48.□check cluster all indicators and reading
49.□turn on A/C and check wind of each switch.
50.□turn on radio
51.□check wiper performance
52.□engine idle speed condition(noise)
53.□hand accelerator performance
54.□check clutch performance(oil leakage, release and engage)
55.□check exhaust pipe and muffler(air leakage, noise)
56.□check air drier and discharge valve
57.□check exhaust brake
58.□check horn
59.□check accelerator pedal(return response, Interface)
60.□check brake master cylinder(air or oil leakage)
61.□check gear box and clutch(noise)
62.□check air filter(leakage)
63.□check air inlet pipe joint with air filter(wrong position)
64.□check brake pipeline
(leakage, interface)
F turn off engine, check chassis
65.□check steering gearbox(oil leakage ,tightened)
66.□check gear box(rust, oil leakage)
67.□check clutch cylinder(leakage)
68.□check drive shaft(rust, balance block, key direction)
69.□drive shaft connecting bolt(tightened mark)
70.□check odometer cable
71.□check battery(connecting wire, leakage)
72.□check fuel tank and lock(open,leakage,rust0
73.□check air tank(rust, leakage)
74.□check rear shock absorber (assembly,
leakage ,interface)
75.□check rear axle (differential, axle shaft, rust, oil leakage)
76.□check rear suspension bolts.
77.□check rear U bolt(tightened mark)
78.□check front and rear tire bolt(tighten mark)
79.□check tire(scratch, pressure)
80.□check spare tire and rear bumper(interface)
81.□check side guard(assembly, interface, rust)
82.□check cargo body(scratch, rust)
83.□check cargo body U bolt, connecting board(interface ,tightened)
84.□check cargo body support wood
85.□check wiring harness(direction, layout)
86.□check wheel rim(rust)
G modified section
87.□check PTO(leakage, noise)
88.□check hydraulic cylinder(oil level, leakage)
89.□check hydraulic pipeline(leakage)
90.□check hydraulic control mechanism(easy control)
91.□check cargo body(surface color difference、seal、rust, assembly)
92.□check cargo body interior(color difference ,assembly)
93.□cargo body interior and exterior lights(water)
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PDI Inspection
Date: |
Vehicle Model: |
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Chassis No.: |
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Owner Name: |
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Engine No.: |
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To the Inspection Items Marked as:√= Eligible |
×= Abnormal |
□=No Items |
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Appearance and interior
Inspection:
1.□Interior and Appearance defects
2.□Painting, Plating parts and interior decoration
3.□Goods, instruments, spare tire, jack, Owner manual, warranty manual and keys with the vehicle
Assemble the protecting parts, disassemble the wheel
Engine Inspection:
4.□Engine cover lock and hinges
5.□Battery electrodes
6.□Electrolyte level
7.□Main earth line
8.□Main fuse and spare fuses
9.□ Brake liquid and
10.□ The liquid level of the
hydraulic clutch 11.□The oil level of the engine 12.□Coolant level and quality
13.□Assisted steering liquid level
14.□A/T oil level.
15.□Window washer liquid level
16.□ The degree of tightness of the drive belts(Assisted
steering, alternator, compressor )
17.□ Accelerograph control
cable( A/T control cable)
Close the Engine Cover
Operation and Control
Inspection:
18. □ The highness and free clearance of the clutch pedal
19. □ The highness and free clearance of the brake pedal
20.□Accelerograph pedal
21.□ Check to the cab fuse and spare fuse.
Turn the ignition switch to the location Ⅰ
22.□Radio adjustment
23.□Radio/Video/CD player and electric antenna
Turn the ignition switch to the location Ⅱ
24.□ The check of all the alarm light, ABS, parking brake, oil pressure/ liquid level, alternator, brake fault, SRS, AT gears shifting display, chock blade
25.□AT start protector
Start Engine
Inspection:
26. □ Work conditions and the corresponding alarm light of the Battery and starter
27.□Idle speed
28.□Work conditions of front and rear washers
29.□Work conditions of the front and rear wipers
30.□ Indicator and automatic release
31.□Danger alarm light
32.□Sidelight and license light
33.□ Headlight and distance lamp
34.□Fog light switch
35.□ Brake light and reversing light
36.□ Instrument light and dimmer
37.□ Ashtray and glove box spotlight
38.□Horn
39.□Cigarette ignite
40.□Operation of the sunroof
41.□Rear defogger and indicator light
42.□ Performances of the A/C system in sifters (refrigeration, blower)
43.□Circulate switch
44.□ Electric windows, master console, doors switches, dividable control switches and automatic switches.
45.□Electric rear mirror
46.□ The enactment and inspection of clock
Turn off Engine
Inspection: |
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the leakage or damage of the |
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47.□Alarm light of “ not off”, turn |
fuel hoses |
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it off to check |
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72. |
□ Amounting |
of |
the |
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suspension and bolts |
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49.□Adjustment of parking brake |
73.□M/T oil level |
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74.□Oil level of the difference |
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50. □ Adjustment of the steering |
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75. □ Oil level of the rear |
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wheel angle |
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51.□Sun visor |
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difference,4WD |
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52.□Rear mirror |
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Stop the vehicle |
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Inspection: |
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53. □ Center lock |
and remote |
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76. □ Confirm the torque of all |
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control equipment |
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wheel nuts |
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54.□Inner spotlight( 3 position) |
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77.□Label of the tire pressure |
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55.□License light |
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78. □ Tires pressure (including |
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56.□Front and rear seat belts |
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spare tire) |
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57.□Seat handles |
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79.□Instrument and jack |
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58. |
□ seat |
backrest |
angle, |
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Driving test |
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adjustment |
of |
seat |
and |
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Inspection: |
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headrest |
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80.□Driving performance |
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59. |
□ Open |
of |
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trunk |
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81. |
□ Noise |
from |
inner, |
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Cover( rear door) |
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suspension and brake |
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60.□ |
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82.□Brake and parking brake |
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61.□Open of the filler cover and |
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83. □ Steering wheel automatic |
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fuel trademark |
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aligning |
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62.□Adjustment of rear sets |
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84. □ Liberation and position of |
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63. □Open and lock of the trunk |
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the steering wheel |
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Cover( rear door) |
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85. □ LA/T gears |
shifting( |
up, |
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Open all the doors |
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down shifting) |
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Inspection: |
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86. □ Reading of the odometer |
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64.□Door light |
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and cancel |
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65.□ Manual window |
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87.□ |
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66.□Rear child safety door lock |
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Final inspection |
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67.□Lubricating the lock/hinge |
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Inspection: |
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68. □ The assemble inspection |
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88.□ |
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arrangement |
of |
the |
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89.□Cooling fan |
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dashboard and door |
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90.□Idle speed/ exhaust |
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69.□Close the door to check the |
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91.□Leakage of fuel, engine oil, |
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assemble |
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coolant and exhaust gas |
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70. |
□ |
close |
down |
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92.□ Performance of heat start |
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system |
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93. □ Check the ABS by ABS |
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Raise the vehicle |
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Inspection: |
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inspector |
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71.□Bottom, engine and brake |
94.□Watch window of coolant |
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Final Preparation |
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95.□Clean the inner and outer |
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96. □ Check if there is water in |
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the inner including trunk |
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Appendix
seri
al
No.
vehi
cle mo del
chass is No.
date of
in
date of
out
checkin |
checkin |
checkin |
checkin |
checkin |
checkin |
g date |
g date |
g date |
g date |
g date |
g date |
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Appendix
JAC INTERNATIONAL QUALITY REPORT FORM
Country: |
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Date: |
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(Y/M/D) |
Record No.: |
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Vehicle Information |
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Vehicle Model |
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Engine Model |
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VIN No. |
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Engine No. |
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Driving Distance (km) |
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Date of Sales |
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Date of Malfunction |
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Please describe the malfunctions in detail and attach the photos showing the part's defects
Causes Analysis: |
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Handling Measures& Actions Taken: |
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Signature: |
Date: |
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Replaced Part Name: |
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Part No.: |
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Qty’: |
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Source of Replaced Parts: |
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Use of Vehicle: Personal Use( |
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Business Use( |
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(Note: This is an requirement only for passenger cars. ) |
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Road conditions:City Center( ) |
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Suburban( |
) |
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Mountainous Road( |
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Bumpy Road( ) |
Common Road( |
) |
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Highway( ) |
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Speed On Malfunction: Still at idle speed( |
) |
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0~30KM/h( ) |
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30KM~60KM/h( ) |
60KM~90KM/h( ) |
Over 90KM/h( ) |
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JAC REPLY: |
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Signature: |
Date: . |
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Appendix
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Service Bulletin |
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□Proactive Service□ Repair Guidance |
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Please convey this bulletin to your |
□Director □General Manager |
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□Warranty Dept. □Part Dept. □Training Dept. □Field Rep. |
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Subject: Repair Guidance about |
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Date: |
Model: |
Page: |
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1.Subject: Repair Guidance about ………. |
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2.Problem Description:.
3.Analysis:
4. Repair Procedure:
When you encounter a customer complaint on this concern, then follow the procedure below and change the part if necessary.
5. |
Date of Start(Break point): |
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This problem has been solved in JAC factory from ………….,the first chassis |
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No. :…………….. |
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6. |
Spare part information: |
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Parts number |
Part Name |
QTY/UNIT |
Remark |
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New |
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Old |
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7.Warranty information:
Note: this warranty information applies only to verified customer complaint on vehicles eligible for warranty.
To |
International Distributors of JAC |
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From |
JAC International |
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Edited by |
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Reviewed by |
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Checked by |
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Approved by |
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27
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Chapter IV Technical Support
Section 1 Technical documents 1、Technical documents for repair
1.1.To enhance the distributor mechanic repair level and reduce repeat repair rate, distributor needs to organize mechanic training by technology documents management so that one time repair rate enhanced.
1.2.JAC will provide workshop manual, maintenance manual, technical bulletin and technical training as support to distributor.
1.3.Basic requirement of technical documents
1.3.1Distributor should assign someone to keep the soft and hard copy of technical documents. These documents cannot be copied, lent or for other usage. JAC International will send technical support staff to follow up and check distributor’s technical documents management.
1.3.2Technical bulletin will be sent to distributor by email. Distributor should check mail and translate it to local language to all network.
1.3.3.JAC will complete the workshop manual and provide to market in 3 months after new model audit.
1.3.4.When new model launched to the market, JAC will provide maintenance manual so that distributor can print by his own format and give it to the end user with vehicle delivery.
Section 2 Special tools 2.1Purpose
2.1.1To help the repair of JAC vehicle, JAC develops special tool. When distributor sells certain model, JAC requires distributor to buy special tools to make sure after sales repair job operated well.
2.2 Tool introduction
2.2.1Passenger car scanner: JAC develops the scanner for all passenger cars and some commercial vehicles (Emission standard Euro Ⅲ or above). The scanner needs to be updated periodically. JAC will inform distributors important update of scanner with technical bulletin. Distributors can update scanner from the website.
2.2.2Special tools: Assemble or dismantle tools for engine, transmission and rear axle. 2.3 Basic requirement
2.3.1Distributor should assign someone to keep the tools and equipment. Record the tools and equipment name, specification and check list. User should follow the obligation to clean and check the tools and equipment.
2.3.2Distributor should update the scanner periodically. If you meet any questions, please look for help from JAC international customer service department to make the scanner updated to latest version.
2.3.3Distributor should train tool or equipment user so that he has basic “three nice” (nice management, nice use, nice maintenance) and “four know” (know how to use, know how to maintenance, know how to check and solve problems)
2.3.4Distributor should follow the instruction of tools and equipment strictly.
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2.3.5Special tool and scanner should be bought from JAC International.
2.3.6If distributor meets any problem when using JAC scanner, it’s required to email the problem to JAC customer service department to identify the problem and JAC will provide solution as soon as possible.
2.3.7In principle, each workshop of distributor should have at least one set JAC special tool.
2.4.Special tools list: see appendix
Appendix
Section 3 Mobile service vehicle 3.1. Purpose
To provide better service and take into account of
3.2. Introduction of mobile service vehicle
The light duty mobile service vehicle is based on JAC
In order to encourages distributors to purchase service vehicles based on actual demand to improve service ability. JAC could provide service vehicles of different configurations or customized products according to the requirements of distributors/dealers. If distributors want to purchase service vehicles, please contact sales department of JAC international for detailed configuration and price. JAC will handle this order as normal vehicle order and offer certain preferential policies.
3.3.Tools of mobile service vehicle: see appendix
3.4Tools of mobile service vehicle: see appendix
3.5.Photo of light duty mobile service vehicle
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3.6. Photo of heavy duty mobile service vehicle
Appendix
serial |
Parts No. |
name |
suitable model |
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No. |
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|
tire pressure |
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1 |
HSTY000 |
scanner(comprehension |
suitable for hangsheng, tiejiangjun, changhui |
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one) |
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2 |
HSTY001 |
J6 tire pressure scanner |
J5\J6\S5\A30...etc hangsheng brand |
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3 |
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X431 |
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car scanner |
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3G scanner |
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4 |
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X431 old shift to new charge |
old shift to new version and return the old one |
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5 |
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annual charge |
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scanner annual update charge |
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6 |
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connector, same as |
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scanner update |
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Appendix |
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serial No. |
Parts No. |
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name |
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suitable model |
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1 |
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4GA1 engine special |
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4GA1 |
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tools(passenger car) |
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2 |
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4GA3 engine special |
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4GA3 |
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tools(passenger car) |
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3 |
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4GB1 engine special |
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4GB(1.3) |
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tools(passenger car) |
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4 |
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4GB2 engine special |
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4GB(1.5) |
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tools(passenger car) |
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5 |
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special tools |
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4DB(1.9) |
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1.9CTI |
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6 |
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7 |
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model below |
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model below |
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8 |
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4DA1 |
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4DA1 special tools |
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all 4DA1 |
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9 |
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4919319 |
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ISF3.8 serial |
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ISF3.8 tools |
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10 |
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4919634 |
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ISF3.8 serial |
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ISF3.8 tools(high end) |
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11 |
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4919635 |
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ISF3.8 serial |
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ISF3.8 tools (short end) |
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12 |
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Xi’an Cummins engine special |
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ISME serial |
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tools |
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13 |
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Mitsubishi 1.8L engine special |
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1.8ATsuitable J6 1.8AT |
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tools |
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14 |
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WP10P12 |
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WP10\P12 special tools |
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WP engine special tools |
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15 |
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WD615 engine special tools |
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for WD615 series |
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16 |
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DCEC B series tools |
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for DCEC B series |
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17 |
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DCEC C series tools |
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for DCEC C series |
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18 |
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DCEC L series tools |
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for DCEC L series |
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32 |
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Appendix
serial |
Parts No. |
name |
suitable model |
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No. |
||||
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||
1 |
fast special tools |
fast 9&12 gears tools |
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2 |
fast special tools |
fast 8 gears tools |
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For |
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3 |
transmission special tools(car) |
MF10B,MF20B,MF65B |
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,MF70B |
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4 |
transmission special tools |
For LC6T32 |
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5 |
transmission special tools |
For LC5T97 |
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6 |
transmission special tools |
For LC5T30 |
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7 |
transmission special tools |
For LC6T46 |
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8 |
transmission special tools |
For |
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9 |
transmission special tools |
For LC5T88 and |
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For |
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10 |
transmission special tools |
LC5T97/5T30/5T35 |
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general tools |
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11 |
transmission special tools |
For LC5T28 |
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12 |
transmission special tools |
For LC6T55 |
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13 |
transmission special tools |
For CA6T128 |
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14 |
ZF transmission special tools |
For ZF16 series |
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Appendix
serial No. |
Parts No. |
name |
suitable model |
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1 |
Styre front axle and drive axle |
Styre rear axle |
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special tools |
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2 |
AK bens axle special tools |
AK axle |
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3 |
HANDE axle special tools |
HANDE axle |
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33
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Appendix
Tool model |
Tool name |
Explanation |
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Generator |
Generate by diesel to meet the electric needs of the tools |
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Generator and air |
with 3000W power |
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compressor |
Air compressor |
Max output 0.8Mpa,can meet the repairing needs of JAC |
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passenger light duty vehicles. |
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A/C gas filling |
A/C gas filling |
The tool for checking and repairing the AC |
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machine |
machine |
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Kit 1 |
For tools |
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Tool kit |
Kit 2 |
For tools |
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Kit 3 |
For tools |
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Kit 4 |
For tools |
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Tire pressure meter |
To check the tire pressure. The necessary tool when changing |
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and repairing the tires. |
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electric pump |
The tool for air inflation of the tire. |
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Air blowing dust gun |
To blowing the dust and clean the part with the heavy airflow, |
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a necessary tool for outdoor repair. |
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Pneumatic impact |
The tool for assembling and dismantling the bolt and nut. |
|
|
wrench |
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Pneumatic power |
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Impact socket |
Use with the pneumatic impact wrench, which matches |
||
tools |
various sizes of bolt and nuts. |
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Pneumatic extension |
Use together with the pneumatic impact wrench and impact |
|
|
socket,which is used for dismantling the parts having difficulty |
||
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bar |
in dismantling. |
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Use together with the pneumatic impact wrench and impact |
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|
Pneumatic connector |
socket,which is used for dismantling the parts having difficulty |
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in dismantling. |
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Air pipe roller |
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Test lamp |
The normal tool for testing the electric circuit |
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Multi meter |
The necessary tool for repairing the electric circuit |
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Power assistant |
For connecting the lines |
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connecting line |
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Working lamp |
For lighting the repairing in the dark situation |
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electric power tool |
Alarm lamp |
Using during the road service |
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Cable roller |
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The necessary tool for welding during the road service with |
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the power of 3.5kw, |
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Bench drill(optional) |
For drilling the hole. |
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Magnetic drill |
The metal processing tool for drilling precisely sticking in the |
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steel. |
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Portable |
For polish the parts. |
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Oil filling machine |
The tool for recycling and filling the oil in outdoor repair. |
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Battery |
For starting the battery. |
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Inverter |
Transfer the low voltage to high, a necessary tool. |
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150 generic suite |
The most commonly used generic suite |
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Punch |
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Impact driver |
Use when the bolts & nuts damaged and cannot be |
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dismantled. |
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Machine and |
Crowbar |
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generic suite |
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Scissor |
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Torque wrench |
Torque |
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Pipe tongs 18" |
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Table vice (optional) |
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Jack 20T |
Max:20T |
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Crane |
Small crane(optional) |
Max crane weight 500kg, normal 300kg |
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Parts pass box |
For placing the common parts |
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Socket adaptor |
Capable of changing into the international standard socket to |
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meet the market needs. |
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Triangle warning |
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indicator |
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shovel |
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Warning waistcoat |
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Triangle crosstie |
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Other |
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Fire extinguisher |
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Lying plate |
To meet the requirements of repairing the bottom in outdoors. |
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Medical kit |
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Banner to separate |
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the cargo |
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Bundling belt |
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umbrella |
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Fuel drum |
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Appendix
No. |
Name |
Qty. |
Basic |
Option one |
Option two |
Option three |
1 |
Chassis |
1 |
● |
● |
● |
● |
|
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|
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|
2 |
Box |
1 |
● |
● |
● |
● |
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|
|
|
|
|
3 |
Appearance |
1 |
● |
● |
● |
● |
|
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|
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|
|
4 |
Tool kit one |
1 |
● |
● |
● |
● |
|
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|
|
|
|
|
5 |
Cutting torch |
1 |
|
|
● |
● |
|
|
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|
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|
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6 |
Oxygen pipe |
1 |
|
|
● |
● |
|
|
|
|
|
|
|
7 |
Acetylene pipe |
1 |
|
|
● |
● |
|
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|
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|
|
8 |
Oxygen gauge |
1 |
|
|
● |
● |
|
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|
|
|
|
9 |
Acetylene gauge |
1 |
|
|
● |
● |
|
|
|
|
|
|
|
10 |
Tool kit two |
1 |
● |
● |
● |
● |
|
|
|
|
|
|
|
11 |
Generator |
1 |
● |
● |
● |
● |
|
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|
|
|
|
12 |
Battery |
4 |
● |
● |
● |
● |
|
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|
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13 |
Tool kit three |
1 |
● |
● |
● |
● |
|
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|
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|
|
|
14 |
Compressor |
1 |
● |
● |
● |
● |
|
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|
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15 |
Power control box |
1 |
● |
● |
● |
● |
|
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|
|
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|
|
16 |
220V weld machine |
1 |
● |
● |
● |
● |
|
|
|
|
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|
|
17 |
Bench drill |
1 |
● |
● |
● |
● |
|
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|
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|
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18 |
Auto stretch socket |
1 |
● |
● |
● |
● |
|
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|
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|
|
19 |
Auto stretch pipe |
1 |
● |
● |
● |
● |
|
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|
20 |
Extinguisher |
1 |
|
● |
● |
● |
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21 |
Socket |
2 |
● |
● |
● |
● |
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22 |
Tool kit four |
1 |
● |
● |
● |
● |
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23 |
Material box |
2 |
|
● |
● |
● |
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|
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24 |
20T upright hydraulic |
2 |
|
|
● |
● |
jack |
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||||
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25 |
100T pneumatic jack |
1 |
|
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|
● |
|
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26 |
Pneumatic impact |
1 |
|
● |
|
● |
wrench 1/2" |
|
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||||
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27 |
Pneumatic impact |
1 |
|
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● |
● |
wrench 1" |
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||||
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28 |
Torch wrench |
1 |
|
● |
|
● |
|
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|||||
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Chapter V Claim Management
Section 1 Warranty model
1.Warranty service is a kind of promise supplied by JAC to the customers on the product quality and usage. This promise is carried out by JAC’s dealers, managed and supervised by JAC. It means during the warranty period, under the
The repair service of the problem caused by product quality is born by JAC’s authorized distributor. The purpose of the warranty is to make the customers satisfied with our products and the
2.The warranty policy is listed on the vehicles sales agreement and service agreement signed by JAC and the authorized distributor.
3.For detailed information of warranty policy and procedure, please refer to <warranty policy and procedure manual>
Section 2 Periodic maintenance
To regular the maintenance work, enhance the maintenance mind of the end user, erase the malfunction potential, increase the life of JAC vehicle, and protect the end user’s benefit, the distributor and the end user should do the first maintenance and periodical maintenance to the vehicle according to < JAC warranty and maintenance manual>.During the vehicle’s delivery to the end user, the service dealers of the distributor has responsibility to supply the warranty and maintenance manual, which will be used as voucher for the maintenance in the future. Meanwhile, they should explain clearly to end user the conditions and requirements of first maintenance and periodical maintenance and the importance to the vehicle of the periodical maintenance. When the vehicle has malfunction or needs any warranty or repair service, the maintenance should be done according to the regulations. There must be records on the manual after the periodical maintenance. And the manual as voucher of warranty with maintenance records should be presented when the vehicle needs warranty service.
The service consultant has responsibility to remind the end user to do the first maintenance. The service dealer should keep well the end user’s information and remind the end user to do the periodical maintenance according to the first maintenance record. And the periodical should be done according to the regulations on the maintenance manual. If first and periodical maintenance is not done accordingly, the corresponding problem will not be covered by JAC’s warranty. The first maintenance record with the end user’s signature should be kept by the distributor. Meanwhile, the first maintenance report should be imported into DMS system in the same month.
The items of first maintenance and periodical maintenance are showed in the warranty and maintenance manual supplied by JAC.
Section 3 Claim Procedure
1.Warranty claim is a kind of tool to improve the customer’s satisfaction. JAC offers 5 kinds of claims: Normal claim, spare parts claim, PDI claim, goodwill claim and campaign
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claim.
Normal claim: all the claims of quality problems happened during vehicle’s warranty period.
Spare Parts: Claim for spare part (purchased by customer ) in warranty period
PDI claim: claim on quality problems found when the vehicles arrive at the port.
Goodwill claim: To some sensitive customers, if the vehicle’s quality problem happened over the warranty period, JAC can bear the repair cost as good will claim but not including any other extra compensation. And to some other special case, JAC can consider to supply some good will claim compensation.
Campaign claim: the recall, positive campaign and market campaign organized by JAC could be considered as campaign claim.
2.The premise for the distributor to carry out the claim work is: Firstly the distributor must have warranty analysts which have warranty analyst qualification and obtain JAC training certificate. Secondly the distributor must have facilities which can meet the network planning requirements, and have Technical supervisor, service consultant, spare parts warehouse manager and repair workers who have job qualifications and obtain JAC training certificates. Meanwhile the distributor must have installed and can use JAC Distributor Management System (DMS) very well.
3.To confirm if the claim can be approved, firstly the claimed vehicle must be checked carefully, the problem reason must be analyzed correctly and the claim report must be submitted correctly and timely. The warranty policy and regulations must be carried out strictly and the claim only can be analyzed by the analyst who obtains JAC training certificate. Also only the analyst who obtains JAC training certificate can submit the claim data into JAC DMS system.
4.Claim process
4.1The service consultant should check the “vehicle sales invoice” and “maintenance manual”, check the VIN No., engine No. and mileage. Check the detailed information about the problem and recheck it on the vehicle to confirm the failed part and reason. Then preliminary check if the claim is warranty claim. If it is, make a work order and mark “warranty service”. The workshop director will distribute the work to the workers. The workers check the car and confirm the damaged parts. The technical manager checks if the claim is warranty claim. If it is, then the warranty analyst and technical manager should sign on the <warranty claim confirmation>. The worker gives the old parts to the warranty analyst who will fill the old parts card and put the parts into the warranty parts warehouse. The warranty analyst will fill the claim report in DMS system and keep all the vouchers about the claim. To the claim amount is lower than the
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4.2The filling of the claim report in DMS system. Log in the website: HTTP://dms.jac.com/JACINTERDMS/, the user name and password can get from JAC service representative. Currently, the DMS system has both English and Chinese versions.
The interface of the claim report is as following:
4.3Submitting the claim report: please refer to《warranty policy and procedure manual》. Check if the claim is out of warranty according to the warranty part chosen. If yes, the report will be refused automatically by the DMS system. If the claim amount is higher than
4.4The distributor submits the report after the claim disposal of the end user. The report submitting period in DMS system should be carried out according to the requirement in the
Claim report descriptions: the problem, reason and solution should be described in detail. “The description must be the same as the actual problem!” There are 3 kinds of check status: checking, rejected and refused. The claim report with wrong information will be rejected to the distributor for modification and resubmitting, and the resubmitting work must be finished in the DMS system in 3 working days. The reports resubmitted late will not be accepted. The claim report unreasonable will be refused. Meanwhile, the end user’s name and telephone number must be correct. If the claim information is proved to be wrong after JAC’s checking with the end user, the amount of the corresponding claim will be deducted.
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Claim report check process and remark
4.5
(1)The submission work of
(2)The service representative should finish the check work in 1 working day after receiving the
(3)Regarding the rejected report, the edition and
4.6 Normal/PDI/campaign/parts claim
(1)The submission work of normal/service campaign claim report should be finished in 30 days after the failure date;
(2)The service representative should finish the check work in 5 working days after receiving the normal/PDI claim;
(3)After the report is approved, audit check work should be finished in 5 working days.
(4)Regarding the rejected report, the edition and
Section 4 Claim settlement
1 . At the beginning of every month, the service representative should confirm the warranty cost in DMS system and other costs with the distributor. Both sides should sign on the settlement paper which can be used for the financial settlement. After the check of
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JAC financial department, the claim amount will be transferred to the amount of spare parts or vehicles in DMS system. The distributor can check the amount in DMS system.
2. <JAC International Warranty Cost Settlement>, please check the appendix
Section 5 Claim replaced parts management
The distributor should manage effectively the replaced parts as JAC’s request. JAC will check the replaced parts regularly. The replaced parts can be discarded after the check by JAC or over the storage period required in the agreement.
The distributor need to set up a dedicated warehouse with shelves for replaced parts and assign dedicated personnel to manage it. The warehouse should be in good condition to prevent loss and rust. The replaced parts shall be well placed on the shelf by month and category for further inspection or delivery required by JAC. Replaced parts with damages of sand hole, leakage, crack, blister and other unapparent damages, paint or color pen shall be used to mark them.
1 Replaced Parts Card
1.1In the process of warranty service, the <JAC International Replaced Parts Card> shall be filled timely after confirmation. The card shall be attached to corresponding replaced parts.
1.2If possible, red paint shall be used to mark the damages position.
1.3The contents on the card should conform to that in the <DMS system Warranty Claim>, and the card shall be kept clean, correct and clear.
2 Replaced Parts Storage
2.1The distributor need to set up a dedicated warehouse for replaced parts. The warehouse should be in good condition for ventilation and fireproof.
2.2The replaced parts shall be well placed on the shelf by month and category for further inspection or check.
2.3Any replaced parts should be kept at least for six months from the date when the parts are claimed.
2.4The replaced parts during warranty service are owned by JAC 3 Replaced Parts Inspection
3.1JAC will send replaced parts inspection notice from time to time;
3.2The replaced parts will be inspected one by one according to the replaced parts list.
3.3The inspection person will give the inspection report after the inspection work;
3.4Replaced parts inspection points ★Whether the parts are JAC genuine parts;
★Whether the replaced part is complete, good situation, especially if any missing on the assembly part.
★Whether the quantity of the replaced parts are the same as the list; ★Whether the replaced part is truly failed part;
★Whether the problem is the same as the report.
4. Replaced parts delivery or discard
4.1The distributor can deal with the replaced parts according to the inspection report;
4.2The parts which need returned to JAC should be shipped on proper method. The
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freight will be paid by the distributor firstly, after checked by JAC, if it is the problem of JAC, JAC will pay the freight; if it is the problem of the distributor, the distributor will pay the freight. The parts should be well packed before the shipment.
4.3The replaced parts should be discarded under the monitoring of JAC. The video of the discarding work could be supplied if necessary.
5 Replaced parts violation
5.1JAC will charge the distributor a penalty with 10 times of the claim report amount in case the replaced parts are not genuine parts supplied by JAC or the quantity is not conforming to < Warranty Claim Tracking Report >.
5.2JAC will reject the reimbursement in case the replaced parts are removed, dismantled and installed on other purpose without consent of JAC resulting in analysis and judgment difficulty;
5.3JAC will charge the distributor a penalty with 5 times of the claim report amount in case the replaced parts are judged as
5.4JAC will reject the reimbursement in case the replaced part is not attached with <JAC International Replaced Parts Card> or incorrect fill resulting in distinguishing difficulty.
5.5JAC will reject the reimbursement in case of unapparent malfunction symptom, or the declared malfunction apparently inconsistent with the actual malfunction of the replaced parts;
6 Replaced parts inspection period
6.1Generally JAC shall inspect and verify the replaced parts once a quarter. The distributor shall actively cooperate with the inspection and disposal.
6.2If necessary, both sides can confirm the inspection period according to the specific situation.
JAC International Replaced Parts Card, please check the appendix
Section 6 Claim audit
In order to guide distributors to develop warranty service work correctly, JAC should support and manage the claim work of distributors. For new distributors, JAC provide specialized training of quality claim service work to claim officer. Meanwhile, JAC should send the related technical materials timely, including labor time standard, claim information and business notice etc.
JAC will evaluate the key index of the claim work of the distributors to enhance the quality of warranty service work and to improve the customer satisfaction and JAC brand image. The key index evaluated now includes but not only the onetime approval rate of the claim reports and the accuracy rate of the failed parts. The onetime approval of the claim reports will be get by the statistical in DMS system by Customer Dept. The accuracy of the failed parts will be from the failed parts check report by JAC representative. Based on the evaluation result, JAC will offer further training to the unqualified claim staff or suggest the distributor to change the claim staff.
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Appendix
|
|
JAC International Warranty Cost Settlement |
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|||||||
Serial No.编号: |
Date D/M/Y(日期): |
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Regular |
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Item |
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Material Cost |
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Labor Cost |
Other Costs |
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Maintain |
Total |
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Application Amount |
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申报 |
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Confirmed Amount |
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实审 |
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Application |
Confirmed |
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S/N |
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Amount |
Amount |
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Deduction Reasons |
||
序号 |
Claim Report No.索赔单号 |
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申报 |
实审 |
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扣款原因 |
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1 |
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6 |
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Issued by(JAC) |
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Confirmed by (distributor) |
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以上的费用为 DMS 系统复核审核通过的所有费用。 |
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Remark |
The costs above have been audit approved in DMS system. |
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Appendix
JAC International Replaced Parts Card
Owner's Name |
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Claim Report No. |
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Vehicle Model |
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Mileage (km) |
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VIN No. |
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Date of Sales |
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Engine No. |
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Date of Repair |
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Replaced Part Name: |
Replaced Part No.: |
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Causes Analysis: |
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Claim Officer
Service Manager
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Chapter VI Customer Relationship Management
Definition
CRM: Customer Relationship Management. CRM is a kind of method to improve the customer satisfaction and improve the enterprise competitiveness by
Section 1 Customer file
1. Customer file management objects
The management objects of the customer file are the customers, which could be the direct or indirect customers in past, currently or in future. All the customers should be included into the customer management system.
1.1.The customers are classified by time as old customers, new customers and future customers. The old customers and the new customers should be the key management objects.
1.2.The customers are classified by purchasing process as customers already purchased, customers purchasing and intentional customers. For the first class of the customers, the archive management shouldn’t stop only because the purchasing has finished. For the second class of the customers, the files should be completed step by step. For the third customers, the key management should be to search completely and sort out the customer information and prepare for the future purchasing.
1.3.The customers are classified by characteristics as government (purchased by government), enterprises, individual and trading partners etc. The customer file management should be different according to the different characteristics, requirements feature, requirement method and requirement quantity.
1.4.The customers are classified by purchasing quantity and market position as fleet customers
2. The contents of customer file management
The contents customer file management is complicated as the customers themselves are complicated. And the basic contents could be summed up as following items.
2.1.Customer basic information: The basic original information of the customers, which is the first batch of the information should get. This information is the beginning and basic of the customers file management. It is gained mainly through the customer’s visit.
The customer basic information includes the customer’s name, address, telephone number, profession, personal character (including personality, hobby, family, education, age, salary, etc.)
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2.2Vehicle information: It includes chassis number, model, license plate number, engine number, transmission number, color, sale date, etc., it also should include the time and mileage of first maintenance and regular maintenance.
2.3Repair information: vehicle repair historical record, mainly includes work order number, repair date, delivery date, mileage, repair content, replaced parts, expanse information, etc.
2.4Observe information: After obtaining the basic information (profession, education, salary) of customer, some other information such as interested service, time period of visiting the shop, payment method can be collected during business process.
The above 4 items constitute the key points of customers file management. And the customer file management work is basically on the above 4 items.
3. Customer file management methods
3.1.Build customer file card
Building customer file card (also called customer card, customer management car, customer info card etc.) is the basic of the customer file management work. The purpose is to fill, keep and check the customers’ information.
The customer file card mainly records the basic information of the customer. And there are mainly 3 methods to obtain the information:
(1). when customer calls or visits.
(2). through marketing activity, customer visiting or collecting information from internet.
(3). from the professional survey agency.
The first method is the most commonly used. For the second method, as the market competitive environment changing, obtaining methods become more important and need to be diversified. Generally, the most information is credible and complete. The third method is mainly used to collect the customer information which is very difficult to get, especially the credit status of dangerous customers. And the third method needs a lot of payment.
3.2.Customer classification. Use the above information to classify customers so as to improve sales & marketing efficiency and increase sales.
The main contents of customer classification
Customers are usually classified by: vehicle age, purpose, customer career, location, customer value, etc.
(1). Vehicle age: in warranty period,
In the warranty period, customer cares a lot about vehicle, always depends on service center and comes for normal maintenance and repair. Service center need to develop customer’s consumption habits and build a reliable relationship with customer. For
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center for repair. Service center need to find customer’s interest and satisfy the requirement.
(2). Purpose: personal, official, commercial
For personal vehicle, customer is sensitive to quality and price during service process and hope for clear service. Service center should provide customized service and impress customer with emotion. For official vehicle, customer pays more attention to repair quality and also cares about service environment and manner. Service center should provide precise, meticulous repair work and strict quality control, also create an emotional connection with customer. For commercial vehicle, customer cares more about price, time, efficiency than anything else. Service center should provide prompt service and suitable price.
(3). Customer value: loyal customer, opportunity customer, marginal customer, lost customer
3.1Loyal customer: most important recourse of service center. Characteristic of loyal customer is high consumption, high frequency, good credit, high endurance of quality problem, highly depend on service center, not sensitive to price, disseminate service center initiatively. Service center should provide one to one professional service, arrange service the first time, priority of release promotional activity information, pay high attention to customer complain.
3.2Opportunity customer: take highest proportion among all customers. Characteristics of opportunity customer are that they contact with service center in short time, loyalty and trust has not built up. Service quality has not accepted. Service center improve hardware and software, provide professional, high quality and customer oriented service such as maintenance, modification, focusing on service details like vehicle cleaning.
3.3Marginal customer: low profit, also named potential lost customer. Characteristics of marginal customer are they are only motivated by free activities such as free maintenance, free examination, never choose charged item, consumption cycle over 6 months. Service center should regularly organize various free maintenance activities, disseminate the necessity and advantage of professional service, control service quality, provide customized service, enhance customer care.
3.4Lost customer: need to pay more attention. Characteristics of lost customer is never visit service center after beyond warranty period, very sensitive to price, low endurance, always upset during service process. Service center should regularly organize various activities and customer relation activities like customer club, disseminate the necessity and advantage of professional service, analysis the main reason and improve it.
4. Distributors could make customer archive form based on actual business, JAC’s customer archive form in DMS (appendix
4. Precautions of customers file management
During the customer file management, the following items should be paid attentions to:
4.1.The customer file should be updated dynamically. The customer file is different from other normal file. It will loss the meaning if there is no updating. According to the change of the customers’ conditions, the file needs to be adjusted constantly, the old information needs to be erased, and the new information needs to be supplemented timely; the
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change of the customer information should be tacked and recorded constantly.
4.2.The main points of the customer file management shouldn’t be only on the current customers, but also more on the future customers and potential customers. It could supply the information for vehicle sales.
4.3.The customer file management should focus more on the application instead of the management. The file should just be shelved; the information should be supplied timely and completely to the salesman and relative people in flexible methods. Meanwhile, more analysis on the customer file should be done and turn the dead file to useful information.
4.4.Make regulations of customer file management: The customer file shouldn’t be kept secret. But the information should be used internally, because it will affect the cooperative relationship between the customers if some of the information is made public. So the customer file should be managed by special staff, and make regulations on checking and using the files.
Section 2 Customer satisfaction
1. The meaning of customer satisfaction
Fundamental purpose of providing service to customers is to maintain and improve customer satisfaction. Only when customer is satisfied, we are able to make continuous sales. customer’s satisfaction can increase vehicle sales. In view of this, JAC distributor should supply convenient and satisfactory service to our customers. JAC authorized distributor should deal with the customer’s complaint and make customer satisfaction survey according to the process established by JAC. To find and solve the problems, every employee of JAC distributor has responsibility to maintain good relationship with the customers.
Terms:
Customers- People who buy commodities and need to deal with. Service- Action, process and performance.
Satisfaction- The attitudes of customers or enterprises caused by the differences between the anticipation and the actual feeling during the processing of purchasing or service. Customer
2.Basic requirements of JAC international service satisfactory evaluation 2.1 Service satisfactory evaluation questionnaire design
Service satisfaction evaluation questionnaire mainly has three sections: background information, main content, and customer loyalty survey to evaluate customer’s satisfaction degree to the overall service they received from service center. Normally we choose customers who have visited service center more than 2 times to do the survey.
Background information includes the basic information of user, vehicle and service center. Main part of the questionnaire starts from experience of service process, including appointment time, reception, vehicle check, repair or maintenance items change confirm, expense recognition, emergency rescue. And
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comment will be evaluated and graded from 1 to 10 points. User loyalty mainly includes willingness to visit next time and willingness to introduce other people.
2.2 Service satisfactory evaluation implementation
JAC will choose distributors star service shop as mainly evaluation object and work together with distributors to implement the survey. JAC international customer service department will collect, analyze and evaluate the service satisfactory data which is an important reference for distributors star service shop evaluation. Meanwhile, JAC will send service satisfactory analysis report to distributors and make constructive suggestions for unsatisfied result in the report. Distributors need to improve it according to the suggestions.
Section 3 Service hotline 1. Service hotline
1.1 Purpose of service hotline
JAC gradually requires overseas distributors to establish service hotline so as to improve customer satisfaction and increase repeated purchase rate by providing better service with final purpose to lay the foundation for
(1)Collecting and collating customer feedback information of JAC product or distributors service, provide the basis for improving the quality of JAC products and service
(2)Conduct surveys and customer information management, especially the survey and management of customer using habits, and collate and archive customer information, build useful customer information database.
(3)Receive and deal with customer complaints, solve customers’ problems, improve customer satisfaction, and maintain JAC dealer reputation and image.
(4)Collect customer suggestions, then audit, evaluate and implement the suggestions, provide valuable advice for the development of JAC and distributors in future.
(5)Establish advisory services window, provide consulting services to help clients identify and solve problems related to new products, and promote effective communication between customer and distributors.
1.2 Service hotline work implementation
1.2.1. Distributors who already have service hotline
Share results collecting from hotline with JAC on every 5th each month. As for product issues, JAC will conduct a special investigation and improve them, for service problems, JAC and distributors will analyze together and make improvement plans to improve them. 1.2.2 Distributors who don’t have service hotline
JAC will develop hotline setup and management standards and provide to distributors for their reference. JAC will assist in the establishment of the hotline service system and provide training if required. At the same time if distributors establish a service hotline system only for JAC in important markets, JAC will give some policy support.
For detailed information of service
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manual>
1.3 Service hotline operator
1.3.1Incoming calls operator: responsible for answering customer calls in accordance with standard procedures, collect and record all types of incoming messages, send work order to distributors or service region.
1.3.2Outgoing calls operator: responsible for telephone interviews and proactive customer care services in accordance with standard procedures ,collect and record all types of outgoing messages.
1.3.3Background operator: responsible for inspecting and supervising the call details of other operators, monitor conditions of work orders, guide and evaluate the service quality of all operators.
1.3.4Manager: manage the whole call center, guide and evaluate independently the service quality of all operators, responsible for arrangement and implement of daily work and planning for the direction of future work.
1.4 Classification of incoming calls
1.4.1Business Consulting
For maintenance, general troubleshooting and technical consulting, provide service center number and guide customers to contact the dealer; for car spare parts cycle, price categories, answer customer according to the knowledge base.
1.4.2Vehicle purchase
For the customer who want to purchase a vehicle and has a specific model, answer customer questions patiently, provide dealer’s phone number and lead him to contact the dealer; for the customer who want to purchase a vehicle but don’t which one to buy, recommend suitable models based on customer needs and acceptable price range , provide dealer’s phone number and lead him to contact the dealer; for the customer who is not sure about buying a car, introduce briefly all series models he might need and the price range, if customers want to know more information, ask customers if he need to contact the dealer .
1.4.3Malfunction report
For the customer who did not visit the service center yet, provide dealer’s phone number and guide him to go to the service center for check; for the customer who is very upset or there is a serious failure, ask the customer for detailed information and reassure the customer, after finishing the conversation contact the dealer immediately and ask him to contact its customer and solve the problem .
1.4.4Complaint calls
Make Detailed record of the problem customer reported , do not question the customer, show consideration to our customers with positive attitude, meanwhile tell the customer we need to follow the work flow process to solve the problem. After finishing the conversation contact the dealer and service region to verify the problem the customer reported, distribute a complaint work order to them and ask them to deal with this issue.
1.4.5Emergency rescue
Asked for detailed failure point and location, reassure the customer, after the conversation ask the nearest service center to contact the customer, distribute a
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emergency work order to notice service region.
1.5 Work orders distribution
All emergency issues and complaints need to distribute a work order, dealers or service region must reply in strict accordance with the work order standard to completely solve the customer’s problem. After finishing the reply, the administrator will call the customer whether or not he is satisfied. If not, the dealer or service region need to work and reply this problem once again.
2. Customer
2.1.The basic situation of each customer could be grasped through the customer visit.
2.2Under the basic understanding, to maintain the relationship and tracking with different targeted customers.
2.3.To know the customer’s requirements, in order to supply more and better
2.4.To know the disadvantage and improve it timely.
2.5 To improve the customer’s satisfaction.
The process of customer
Prepare the information of the customer
Make a call
If the call succeeds |
If the call doesn’t succeed |
Record the problems |
Get chance for another call |
Deliver the problems to |
Contact the customer and |
related Dept. |
do the |
Track the problem solutions of the problems
Analyze the
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Section 4 Complaint management
One of the important parts of customer relationship maintenance is customer satisfaction. And the complaint management is related closely with the customer satisfaction. Only the customer complaint is erased, could the customer satisfaction be obtained. The complaints management function facing to the end users should be established in the distributors.
1 Complaint channels
The specialized complaint telephone or mailbox should be established by the distributor to gather the customers’ complaints about the sales and service. And the customer relationship management Dept. is responsible to deal with the complaints. JAC CUSTOMER COMPLAINT TABLE (appendix
2 Complaints classification
JAC suggests classifying the complaints as below:
Complaints |
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classification |
Descriptions/Definition |
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By |
By |
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degree |
contents |
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Suggesti |
The improvement suggestion on the business operation, product or service |
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on |
quality and spare parts. Or the suggestion or requirement on the current |
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marketing and brand policy or related campaigns. |
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No |
The dissatisfaction from the customers because of misunderstanding on JAC’s |
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related policy (including product specifications, service policy sales policy and |
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subject |
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logistics policy etc.) or other reasons. The opinions or complaints with no |
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Catego |
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subject. |
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ry C |
Service |
The first time complaint or claim because the order dealing, delivery period, |
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quality |
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parts accuracy, product improvement period, brand construction support, affairs |
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service attitude and work behavior can’t satisfy the customer’s requirements. |
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Product |
The first time complaint, question or claim because the delivered product |
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quality |
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quality can’t satisfy the customer’s requirements. |
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The second time or repeatedly times complaints or claims on one same |
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Service |
problem because the order dealing, delivery period, |
Catego |
quality |
technology, spare parts support, software accuracy, KD parts accuracy, product |
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improvement period, brand construction support, affairs service attitude and |
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ry B |
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work behavior can’t satisfy the customer’s requirements. |
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Product |
The second time or repeatedly times complaints or claims on one same |
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quality |
problem because the delivered product quality can’t satisfy the customer’s |
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requirements. |
Catego |
Product |
Without final reasons analysis, the issue may has got serious media threat or |
ry A |
quality |
significant exposure; The issue possibly or has been investigated by the |
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government (like security accident without causality, fire etc.) |
3 Complaint dealing time limit
3.1All the confirmation to the complaints should be replied by the customer relationship Dept.
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3.2All the suggestion should be registered into <Customer complaints registration table> by the Dept. receiving the complaints, and reported to the leader of the Dept. The result if the suggestion has been accepted should be replied to the customer in 3 working days.
3.3To the complaint of category C, the solution or measurements should be replied to the customer and copied to the Dept. receiving the complaint, in 2 working days after the complaint is transferred to the related responsible Dept.
3.4To the complaint of category B, the solution or measurements should be replied to the customer and copied to the Dept. receiving the complaint, in 3 working days after the complaint is transferred to the related responsible Dept.
3.5To the complaint of category A, it should be reported immediately after the reception to the vice general manager, who should give the advice to deal with the complaint. And the related problem should be feed backed to JAC immediately.
3.6JAC will transit customer complaints that related to distributor business to corresponding distributor and distributor should handle it within 24h and feedback the result to JAC.
Section 5 Service campaign 1. Purpose
Service campaign is the effective way to improve the sales and collect vehicle using conditions, capable of increasing
In order to guide the distributor carry service campaign, clarify JAC support policy for service campaign, summarize the results of service campaign, JAC makes the basic procedure of service campaign.
2. Scope
The service campaign is carried by distributor alone or with JAC together. And the content covers providing check, maintenance, repairing or other supporting activities to customer in favorable way.
3.Service campaign application procedure
3.1.Service campaign application
Distributor shall analyze the sales, service and competitor condition firstly. If there are need to carry service campaign according to the actual situation, the distributor can fill and submit <JAC service campaign application> to JAC.
3.2.Service campaign audit
After receiving <JAC service campaign application>, JAC will check the content if the service campaign is feasible before sending the feedback to distributor.
3.3.Audit result
3.3.1.Service campaign is feasible
If the service campaign is feasible, JAC and the distributor will prepare and carry service campaign. If the plan needs to be changed, JAC will send the feedback to the distributor
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and edit the plan together with distributor before operation according to the procedure. 3.3.2 Service campaign is not feasible
If the service campaign is not feasible, JAC send the feedback to the distributor.
3.4. Service campaign initiated by JAC
According to the market or JAC operation situation, JAC can require distributor to carry or cooperate with JAC to carry service campaign.
4.Service campaign basic procedure
4.1.Service campaign theme
When the service campaign is feasible, JAC and distributor will make detailed plan for service campaign considering to the time. First we should confirm the service campaign theme and the campaign theme should be made according to the local marketing situation. For example air condition special checking in summer or winter, vehicle inspection and maintenance before holiday. Then confirm the time, city, customers, advertising methods and contents surrounding this theme.
4.2.Service campaign plan
After confirming campaign theme, distributor shall make detailed plan for time, city, target customer, advertising contents etc. The detailed plan shall include service campaign preparing, customer appointment, campaign implement, campaign summary with time node. And the detailed plan should be confirmed by JAC and distributor together with signature.
4.3.Service campaign preparation
4.3.1.Customer appointment
After making service campaign plan, then the distributor shall estimate the customer quantity for arranging the staff, which is most important. The distributor can make an appointment to customer by mail, SMS, telephone etc. And call to the customers to remind him to attend the campaign when the campaign is closer. Customer appointment is the most important step。
4.3.2.Advertisement
After confirming the service campaign schedule, the distributor can make advertisement according to the campaign contents. The distributor can use the newspaper, broadcast, internet etc. The advertisement content shall be corresponding with the service campaign theme and shall choose right media.
4.3.3.Resource preparation
After making service campaign plan, the distributor shall prepare other resource at the same time of customer appointment and advertisement. The main work shall be prepared in dealer workshop according to the service campaign time and city such as the advertisement material, function area, personnel placement etc. The advertisement (Propaganda banners, leaflets, easy Pull) can be made by the distributor and dispatched to dealers. The function area includes the customer reception area, customer rest area, parking area, repair area, vehicle delivery area etc. And the distributor shall prepare the details material such as the customer registration record, customer satisfaction questionnaire in customer reception area, drinking, desserts in customer rest area. Also the distributor shall prepare the parking mark and estimate the parking area. Repair area
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can use the dealer workshop, where has the necessary tools. Vehicle delivery area shall prepare gifts and other delivery material.
4.4. Service campaign implementation
When the service campaign starts, the distributor shall confirm the personnel placement and prepare advertisement material in advance. It is better to arrange the launching ceremony and make advertisement for launching ceremony.
The basic procedure for customer reception:
Guide customer to drive the vehicle to parking area, and communicate with customer to know the using condition and if the vehicle has problem or not. If the vehicle has problem, reception staff shall make record for problem.
Customer come to the reception area to register customer information, record and make stamp in warranty manual, and receive the satisfaction survey sheets.
Customer enters rest area to fill the satisfaction survey sheet. When the customer submit satisfaction survey sheet to reception staff, the reception staff shall check the sheet and give gift to customer.
Technical staff check and maintenance or carry proactive service.
When give the key to customer, check the vehicle together, and see them off.
4.5. Service campaign summary
When service campaign finishes, distributor shall make summary for service campaign. The summary shall include service campaign basic information and effect, the problem and improvement solution, the vehicle information and satisfaction survey result analysis.
4.6. Service campaign settlement procedure
According to service campaign plan confirmed by JAC and distributor, JAC will give related support to service campaign. Normally speaking, JAC will provide gift, filter or parts order discount support. Also JAC will arrange staff to attend service campaign.
JAC will issue service campaign in DMS system according to the service campaign plan, and the distributor can check the service campaign in DMS system as well as carry service campaign accordingly. Distributor will submit service campaign reports in DMS system in one month after the completing of the campaign. JAC will check and approve service campaign reports before making settlement for service campaign.
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Appendix
VIN*
Deale Sales
rCount
Code ry
Sales Date*
Custo
mer
Type*
Owne |
Plate |
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r |
Addre |
Paym |
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Name |
Numb |
ss* |
ent* |
* |
er |
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Conta |
Custo |
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ct |
mer |
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Telep |
Sourc |
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hone* |
e* |
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Vehicl |
Birthd |
Use |
e |
Prope |
Appli |
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ay |
rty* |
cation |
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* |
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Appendix
JAC DISTRIBUTOR COMPLAINT TABLE
NO。: |
GENERAL NO。: |
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ACCEPTANCE DATE: |
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CONUTRY |
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JAC DISTRIBUTOR |
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COMPLAINANT |
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COMPLAINANT CONTACT |
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COMPLAINTS |
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COMPLAINTS CHANNEL |
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CATEGORY |
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COMPLAINTS |
Marked with “√”or“Y”: |
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SERVICE QUALITY |
( |
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PRODUCTS QUALITY |
( |
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TYPE |
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CLIENT SUGGESTIONS ( |
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NO SUBJECT |
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RELATED |
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PRODUCT |
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MODELS |
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COMPLAINT |
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CONTENTS |
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COMPLAINT |
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REQUIREMENTS |
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RECIPIENT |
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FORWARD |
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RECIPIENT VIEWS |
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LEADER |
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VIEWS |
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RESPONSIBILITY OF |
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Y OF HANDLING |
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HANDLING PERSON |
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POSTPONING |
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AND |
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CORRECTIN |
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G AND |
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PREVENTING |
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DISTRIBUTOR SATISFACTION
Distinguished distributor:
Thank you for your ever support and concern to JAC .We need your assessments on complaints handling of JAC products, service, spare parts, logistics, brand, software data, policy, management etc., and so on to help us become better and provide you with more satisfying service. Please confirm the following items and mark “√” in the closest assessment. All your suggestion will be considered in great value. Thank you for your participation.
QUITE |
SATISFIED |
GENERAL |
DISSATISFIED |
QUITE |
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DISSATISFIED |
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Appendix
Service campaign application form
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Campaign |
□discount parts |
□free inspection |
□free filters □discount labor |
□others: |
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Propaganda |
□DM |
□TV AD |
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□broadcast □website □others: |
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Chapter VII Spare parts management
Principles to be JAC authorized spare parts distributor
In principle, JAC vehicle distributor in overseas market is the spare parts distributor as authorized by JAC in the territory. But in order to guarantee sufficient and timely supplying of spare parts, the distributor must have the ability to do accurate forecasting and keep reasonable parts stock.
The distributor must be a legal business entity in the country with enough human resources and related facility and have certain sales experience in auto spare parts.
For detailed information of spare parts management, please refer to <genuine spare parts management manual>
Section 1 Spare parts data
Spare parts catalogue: JAC will provide access to online spare parts catalogue (hereafter “EPC” for short). Distributor can log in to check part numbers and other information.
1. EPC access
EPC Website address is http://epc.jac.com.cn/. Defaulted server: JAC Server. Optional
cloud server: CDN Cloud Front. Every distributor will have one EPC account. Once log in, you will see the catalogues of the vehicles in your market.
2. EPC function and operation instruction
2.1JAC will update spare parts information every day and EPC will update automatically. Distributor do not need to operate it manually, once log in, you will see the latest information.
2.2Distributor can make spare parts order in EPC and download it by excel. Please refer to EPC operation manual for detailed operation. Also distributor can check vehicle model by part numbers.
2.3.If there is any error appeared, please feedback to JAC in the first time and JAC will solve accordingly.
2.4You will find the catalogue of target model by choosing: categories - platform - series
2.5VIN inquire: if there is no results found when inputting complete VIN number, please try again to input last eight numbers. If there is still no result, please contact JAC. Specific model catalogues could be found through VIN inquire, but spare parts inquire is not recommended here.
Section 2 Parts order procedure
1. Spare parts distribution agreement
Spare parts distribution agreement is a cooperation agreement that JAC signs with its distributor with content covering distributing principle, order management, commercial policy, etc. distributors that sign this agreement must be JAC authorized distributor. And once signed, the distributor would get commercial support based on negotiation.
1.1.Classification of parts orders
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Spare parts orders are classified into three types according to means of transportation (urgency degree): sea order, air order, and express order.
Sea order: it is normal order to replenish stock and the
Air orders are used for scheduled repair and urgent supplement to the stock, which are more urgent than sea orders. Such orders are less in items, quantity and money (maximum 20 items/2000USD), which are generally delivered by economy air and the freight charge is comparatively higher.
Express orders are required for emergency repair that distributors need in short time. The items and quantities are the least among the three types of orders (maximum 10 items /1000USD), They would be dispatched by courier and the freight charge is the highest。
1.2. Priority and fill rate
Express order is prior to air orders and air order is prior to sea order.
Sea order: 40 working days fill rate: ≥95%
Air orders (20 items/less than 2000USD per order): 15 working days fill rate: ≥96%
Express orders (10 items/less than 1000USD per order): 10 working days fill rate: ≥98% If air order and express order exceed the maximum limitation, JAC will accept the orders as well but it will be treated as sea order that follow sea order
2. DMS introduction
2.1DMS website address: http://dms.jac.com.cn/JACINTERDMS/
JAC will provide access to authorized distributors to login in DMS. Distributors can make and place orders, follow up, check price and minimum packing size by part number etc. in DMS. Take note that JAC DMS system is an online system and price would fluctuate. JAC guarantee that most of the prices would keep the same for a certain period of time, but cannot avoid change of some items.
Spare parts price is indicated in DMS. Distributors could log in DMS to check spare parts price. If fluctuation of parts cost is more than 2% due to exchange rate and raw material price, JAC has the right to timely adjust spare parts price in DMS.
2.2. DMS operation instruction
2.2.1Once distributors get access to DMS, you can place parts orders in it based on market requirements. JAC would verify the order the next working day and send back to distributors to confirm after approval. Distributors need to arrange payment based on payment requirement specified in item a. JAC financial department would verify the payment status and would begin parts
2.2.2.Distributor spare parts team needs to be trained until master how to use DMS. JAC personnel would offer training too during visit.
2.2.3.Please refer to DMS user’s manual for detailed operation..
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Section 3 Spare parts claim 1. Definition
Item Discrepancy: physical item is different with that in the invoice or on the original vehicle, but with the same quantity and no damage;
Quality Discrepancy: damage, deformation, rusting or partial function failure due to poor package or transportation, but the physical item and its quantity are the same with that in the invoice; this case is only accepted before the items are fixed on the vehicles.
Quantity Discrepancy: items are the same and well packed but the physical quantity is different with that in the invoice.
In case of any discrepancy during receiving process, please fill “JAC PARTS REPORT FORM” and feedback to JAC. JAC will send solution within 3- 5 working days.
2. Discrepancy feedback
Any discrepancy found, distributors are required to feedback following below regulations.
2.1Air order: fill “PARTS REPORT FORM” and feedback to JAC within 5 working days after clearance.
2.2.Sea order: fill “PARTS REPORT FORM” and feedback to JAC within 15 working days after clearance.
2.3“Parts report form” template please see appendix
Section 4 Parts warehouse management 1. Routine regulations
1.1.Warehouse keeper is responsible for parts reception, delivery, stock, keeping and inspection etc.
1.2.Daily operation follows
1.3Warehouse forbids keeping personal goods, neither goods from other companies without previous approval.
1.4Warehouse employees forbid taking warehouse goods.
1.5Except warehouse employees and people related to business operation, others are not allowed to come into warehouse without previous permission. Meeting guests or chatting with employees from other departments are forbidden.
1.6No fire, no smoking. Warehouse keeper should know how to use fire distinguisher and should accept safety training periodically.
1.7Complete all required procedures prior to parts reception or delivery. Financial account, card and warehouse goods should comply with each other.
1.8Do inventory once a month to see if the physical stock, part number and part label is the same as computer record. Financial department, purchasing department and audition department should do the inventory together at the end of every June and December and make inventory report. Make sure the labels of spare parts in the warehouse are kept in good condition. After inventory, fill and feedback to JAC “spare parts sales and stock monthly statement”.
1.9.Shortage, abandon, inventory profit, inventory losses and other abnormal things
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should be reported to managers to analyze reasons and find solutions. Never handle it without permission.
1.10All goods cannot lend without previous approval. All assembly cannot be disassembled. Get approval in advance if there is special case.
1.11.Warehouse staff should inspect whether the warehouse doors and windows, power, water supply are turned off to ensure the safety before leaving.
2. Spare parts reception regulations
Spare parts reception means the complete process of parts receiving, inspection and other necessary procedures before keeping it in warehouse. Stocking department should issue
The entry should include information such as where it is from, who to receive, what it is, specification, quantity, unit price, quantity received, time received and stocking department etc.
2.1Reception
Get prepared with clear responsibility, complete documents and proofs. When any goods arriving warehouse, people should identify what it is and its characteristics, quantity, weight etc. Point out where and how to discharge the goods. Prepare facility to do the work and notify related people to check the goods.
2.2.Inspection proof
Inspection proof is purchasing contract, whose mainly content is specification, model, quantity, supplier,
2.3.Spare parts check and accept
Check the parts outlook first to see if it is wet, damage, deformation or pollution etc. then check if the parts name, specification, model, quantity, supplier and unit of measure are correct. Any discrepancy found, warehouse keeper should reject the goods and report to purchasing department and financial department for resolution.
Regarding quality inspection, warehouse keeper should fill and submit “inspection sheet” to quality control department, who will do the inspection accordingly.
2.4.Enter warehouse
If qualified, the spare parts should enter the warehouse for keeping immediately. Following works are required.
2.4.1.Double check
Double check to see whether the reception record, entry sheet and other documents are complete and correct; Double check to see whether the parts are the same as previous stock on shelf; whether the part number are the same; whether the quantity is correct; Double check to see whether the identification card attached on spare parts are correct; whether the data is recorded in system; whether the parts record, card record and material are matching with each other.
2.4.2.Making record
The record should indicate correctly the material in and out situation, no matter by computer or manually. The record should include part number; enter warehouse date, parts description, quantity, unit price, in or out. The record cannot change and shall be
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sealed when changed. 2.4.3. Making files
Making files for all parts in stock in case of counter check, which could also improve warehousing level.
3. Spare parts delivery regulations
3.1. Delivery procedure
All parts order delivery should be done when the “application form” or “shipment notice” is approved with signature of related people.
3.1.1. Double check
When receive shipping notice, warehouse keeper should double check the parts name, shipping quantity and see if it complies with materials in stock.
Check the packing. If the package is broken, the goods should be returned to
Everything is correct and good, the parts could be delivered. 3.1.2. Pass
Warehouse keeper should issue “pass certificate” and give it to carrier as proof to pass warehouse
3.1.3. Make record
Please refer to related regulations in “spare parts reception” part. 3.1.4 Make file
Please refer to related regulations in “spare parts reception” part.
4. Stocking management
4.1.Stocking position requirements 4.1.1 Stacking principles
The goods cannot be deformed and ensure the safety of people, cargo and equipment operation.
Convenient for warehouse keeper to pick up or stock. Convenient for forklift to operate.
Easy to be managed by IT system. Make full use of space.
4.1.2 Palletizing principles
Handle carefully. Big size first; heavy parts first.
Labels are clear and oriented outside in order to see easily. Place stably and orderly.
If place on shelves, the edge of goods should not exceed shelf. Footway is wide enough to do all work.
Different parts from different batch should be palletized separately with distance no less than 10cm. sequence it by reception time.
Parts packed by paper box or bottled goods should be placed upwards. Parts that packages are broken should be placed separately.
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4.1.3 Stacking methods
Take advantage of forklift based on stocking requirements.
Small size parts such as bearing, electrician parts etc. should be placed on shelves. Similar items should be placed at the same shelf in order to convenient
Pallets should be placed considering its weight. 4.1.4 Damp proof requirements
Isolate the package based on the goods characteristics and weather conditions. Isolate material could be linoleum, wood etc. when wood is used, it should be treated by damp proof and worm proof in advance.
4.2
All goods should be managed by
Stock the parts according to the time it arrived warehouse.
Divide warehouse into subareas properly and effectively. Warehouse keeper should know the subarea clearly.
All subarea should be managed by board, which should indicate clearly what parts in and what parts out the area.
Record card should be clear and comply with record in system. When there is parts out, warehouse keeper should always deliver parts from the oldest stock.
4.3 Turnover rate
Turnover rate=quantity delivered monthly/ average stock quantity
Average stock quantity= (stock quantity in the first day of the month + the quantity in the last day of the month)/2
5. Inventory management
Inventory means to check the quantity and quality of goods in stock and see if the actual quantity is the same as the number indicated in system. Find out the items that are stocked long time. Analyze the possible reasons for shortage or more and improve.
5.1 What to check
5.1.1Check the quantity of goods in stock is the same as the number indicated in system. If discrepant, analyze the reasons.
5.1.2Check the quality of goods in stock to see if there is corrosion, rusty or damaged by insects or mice. Test the sample when necessary.
5.1.3Check if there is backlog or overdue stock and what are the reasons
5.1.4Check if the stacking is stable; if there is water on floor; if the warehouse roof is leaking; if window and door are good; if the humidity is proper
5.1.5Check if the safety and fire distinguisher equipment are complete and qualified
5.2 Different ways to do inventory
5.2.1If the materials in stock are changing all the time, do the inventory by different batch or different item. When warehouse receive every batch of parts or make every delivery, warehouse keeper should make record on parts card and keep documents. When do inventory, check if the actual stock is the same as record.
5.2.2Do inventory periodically
Check the quantity and quality of warehouse stock at the end of every June and
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December. In order to avoid mistake, warehouse should be shut off. Therefore, it is essential to get prepared in advance.
5.3 Slow movement stock
After the
Recommended solution for slow movement stock: make promotions, visit fleet customers to obtain orders, share stock with other neighboring markets,
Section 5 Parts system guarantee capability 1. Parts supplying system
1.1Establish parts supplying system by 4 different levels: the 4 levels are PDC in
1.2 Parts operation system
1.2.1Keep sufficient parts stock based on the quantity of each vehicle model in the market; make parts order every month to replenish stock by analyzing the parts shortage statistics through parts management system.
1.2.2Parts management system: distributor should record JAC part number, description, stock & sale quantity and corresponding vehicle model in their parts management system. The parts system should also be able to generate sales and stock report every month.
1.2.3Safety parts stock for new model: for every new model imported to the market, the distributor is required to make initial parts order in advance. JAC strongly recommends stocking certain quantity of engine assembly, transmission assembly and cabin assembly in case of accident.
2.JAC spare parts warehouse 2.1.JAC PDC in China
JAC has separate spare parts warehouses for light duty trucks, heavy duty trucks and
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passenger cars. Their stock is shared with overseas distributors.
Meanwhile, in order to better satisfy international markets’ spare parts demand, JAC has established a special spare parts warehouse for overseas market in 2013 with 15 million RMB stocks of all kinds of parts. Once an order is placed, fill rate reaches to 60%.This at least reduced lead time by 10 days.
This warehouse is managed by special team with functions of inspection, receiving, packing and delivery. Also JAC optimized warehouse management system in 2015 and established WMS system to better control warehouse stock so as to improve stock efficiency and reducing lead time.
2.2.JAC overseas regional spare parts warehouse
According to international spare parts market network planning, JAC will gradually establish overseas regional spare parts centers, initially in South America, Middle East and Europe as the main development direction. Currently JAC has established Latin America Spare parts warehouse in Panama Colon Free Trade Zone. Panama warehouse has two floors with total area of nearly 6,000 square meters, whose inventory amount raised to $ 1.6 million at the end of 2015. Panama warehouse is operated by special team and JAC appoint personnel to assist management all the year. This warehouse also has a separate warehouse management system, and a website which can upload orders and provide online service. In July 2015, Panama warehouse opened to officially supply JAC genuine spare parts to Peru, Guatemala, Dominica, Costa Rica, Nicaragua, and other distributors in South America.
3. Regional Parts Stock Sharing Mechanism
3.1In order to satisfy emergency spare parts needs of some markets and to improve spare parts turnover rate, JAC established spare parts stock regional sharing mechanism. Spare parts pricing principles are determined by JAC and stock is shared among markets in the region who agrees with the principle. In order to apply this mechanism, JAC requires distributors to regularly send spare parts stock report to JAC so that JAC could have the newest stock of each distributor. Once an emergency parts is needed, JAC could check each distributor’s stock and coordinate to send the parts from neighboring distributor’s warehouse to decreasing lead time and increase customer satisfaction.
3.2.Currently Gulf markets have basically reached agreement and begin to implement stock sharing mechanism. For emergency parts requirements, JAC will firstly check the spare parts inventory in each market, and if market A has the spare parts, JAC will transfer emergency parts from market A to the market, with the fastest speed to meet market demand.
3.3.Regional parts stock sharing mechanism requires distributors’ support. Currently JAC is planning to indicate each distributor’s spare parts inventory information on online system, so JAC can promptly see distributor’s stock in order to more accurately meet spare parts demand.
Section 6 Accessories
JAC has provided some accessories for passenger cars to meet market demands, which distributors should show to customers actively. Accessories include Shark Pin,
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1. Display area and sample show cabinets
JAC passenger genuine accessories should be displayed close to the customer entrance,
service dispatching desk and other areas with high customer flow.
Showcase display
2, the principle of fine display 2.1 Profitable
Original showcase, enhance the brand image and professional;
Variety, to meet customer personalized, functional, diversification requirements; In line with the social trend of the boutique parts;
Price tags obviously, full function display; 2.2 Attractive
Use innovative means: theme, shape, sound and light to highlight the brand, quality advantages and beauty;
2.3 Stability
Based on steady, could maintain for a long time;
Unstable display may cause accidents or damage the goods;
Safety shall be the premise in Boutique parts exhibition, ensure the customers’’ safety and prevent damage of boutique parts
2.4 Standard Showcase
Showcase: four high cabinets +eight glass short cabinets +two ground cabinets+one dispatching cabinet+ two small cabinet
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More information, please contact JAC spare parts department.
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Appendix
JAC 备件反馈单
JAC PARTS REPORT FORM
经销商名称
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JAC 回 |
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条形码) |
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Appendix
JAC Monthly Spare Parts Sales And Stock Report
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Price(USD) |
Amount |
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Remarks |
序号 |
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量 |
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额 |
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Chapter VIII Training Management
Section 1 Training system overview 1. Three levels training system
In order to bring resource of distributors into full play, fully enhance service capability, JAC build three levels service training structure in at national scale, there are head quarter training center, regional training center and dealers training branch.
2. JAC training center
2.1 JAC domestic training center
JAC training center is located in Hefei Economic Development Zone, inside the JAC University, the construction area is more than 10,000 square meters. JAC training center focuses on cultivating various kinds of talents including technicians, engineers for JAC and also be responsible for the six key positions training of Jianghuai Automobile service providers. Training center contains all kinds of vehicle, engine, gearbox, drive axle, electrical system, multimedia classroom facilities, and the theory teaching, disassembly practice, fault simulation, trouble shooting and skills examination can be carried out in it.
2.2 Regional training center
In order to strengthen regional radiation ability, JAC will set up four training centers in South America (Chile), Middle East (UAE), Eurasian (Russian) and Southeast Asia (Vietnam), entrusted with the distribution in JAC company site or contract dealer area, to bear the regional function of service training. On the basis of JAC overseas training center authorization mechanism, JAC Authorized Training Center for overseas will be given to the relevant policy support, standardized operation, guarantee the "going out" training.
JAC oversea training center authorization process
Dealer apply → dealer make ready for service → JAC check and approve → sign agreement → issue authorization certificate
2.3Training center construction standards and procedures
2.3.1.Training Center Construction Standards
Depending on the mode of funding, JAC overseas service training centers will be divided into Class A, Class B, Class C , classification criteria is shown as below.
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Training room ≥1and area≥60 ㎡ |
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Workshop≥1and area≥50 ㎡ |
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(built by distributors) |
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Trainers of distributors≥1 |
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Determined by distributors |
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(1) Qualifications
①legal entity or related branch approved by JAC, having JAC product agent or sales qualification.
② work on vehicle service training more than 1 year, has a good social reputation and rich experience in training.
(2) Filed requirements
①Rented raining places should have the legal property and not less than 2 years of lease or contract,
②Training places should comply with local environmental, labor protection, fire safety and other laws and regulations, and have lighting, ventilation and emergency evacuation conditions.
③Training classroom should be no less than a standard classroom, and the indoor area should be no less than 60 square meters (Class B) or no less than 30 square meters (Class C), equipped with desks, chairs, platform, black and white board, multimedia teaching equipment, etc.
④ Workshop should be not less than a standard field, and the area should not be less than 100 square meters (Class B) or not less than 50 square meters, able to hold practical
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skills training for 20 people or 8 people, and equipped with emergency rescue skills training equipment and facilities.
(3) Trainers requirements
①JAC distributors should have at least
② have good language skills.
③ qualified by JAC International Customer Service Dept. , obtain the JAC trainer qualification certificates and training certificates.
(4)Tools and equipment requirements
Divided based on distributors business: see appendix
(5) Organization requirements
①Add training center manager into the organizational structure of distributors, and the manager should be paid by distributors.
② Distributors
A. Responsible for construction and management of regional service training center authorized by JAC such as service training centers equipment procurement, maintenance of facilities, maintenance of prototype, routine sanitation and safety inspection.
B. Responsible for organizing training in their areas, provide services training, technical support, information consulting, etc.
C. Earnestly implement JAC service policy, make every effort to implement the various service training programs, and under management, supervision and evaluation of JAC international customer service department.
2.3.3 Training center construction process
(1) Application
A. Overseas distributors who apply for JAC service training centers must firstly submit the following materials to the JAC International Customer Service Dept.: basic registration form (including Full name, full address, telephone number, nature of enterprise, legal personality, covering area, equipment condition, maintenance and technical level, etc.), staff structure (including the introduction of legal representative, organization structuring, staffs, etc.), business scope, management system.
B. After receiving the application, the leader of JAC international customer service department decide whether arrange assessment, if it is not qualified or do not meet the JAC service training center construction plan, the customer service department will send a letter to inform the results to the distributors and explain the reason in five working days .
(2) Assessment
A. For service training centers which comply with the planning and construction standards, JAC international customer service department will arrange staff to make comprehensive study to check whether the site comes in accordance with the requirements of the construction standards, if the site meets the requirements, JAC training center
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Investigation report will to be made and signed by the general manager. After finishing assessment, JAC staff will put out JAC
(3) Approval
A. After assessment, complete application materials and study materials will be submitted to customer service department for review and approval according to JAC Foreign Service Training Center construction planning program and actual situation of the applicant. Within 30 days the final comments about whether agree to build the training center will be given.
B. If JAC rejects the application, the customer service department will send a letter to inform the results and explain the reason in five working days.
(4) Sign agreement
A. If the building plan was approved, two sides will sign JAC overseas service training center construction agreement after approval of customer service department.
B. After signing the agreement, JAC international network management section will make authorization card, service representative will visit the market for awarding service training center, and the service training center will be formally running.
JAC service training center construction process
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Note: JAC overseas service training center is certificated by JAC international, JAC international reserves the final explanation of JAC overseas service training center
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construction agreement
Section 2 Training management regulations 1. The way of training
At the beginning of each year, JAC issues the annual training plan. On one hand, JAC invite the dealers to participate in the training; on the other hand, the dealers apply for training and then JAC make arrangement. The training place is in JAC training center (training in JAC) or in oversea training center (training abroad). In addition, distributors can also log on JAC's online training system (http://gts.jac.com.cn:8023) to participate in online learning training and certification.
2. Training procedure
2.1. Distributor training application procedure
Needs analysis |
Needs investigation |
Confirm the |
Design the lesson |
Develop |
the |
Teacher management |
target |
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lesson |
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Effect evaluation |
Training |
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Training plan |
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arrangement |
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Training awards |
Training files |
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2.2 .Management measures
2.2.1 Senior network training management
2.2.1.1JAC International is responsible for coordinating, planning, managing and implementation of all outlets service training, the specific docking department is service area, and the implementation department is customer service department.
2.2.1.2 Training for not launching models
According to the training plan and the practical situation of the JAC oversea dealers, JAC International customer service department make training plan and notify the JAC oversea dealers to take part in the training through emails.
2.2.1.3 Training for the launched models
JAC overseas dealers report the training demand to customer service department or JAC service representative make the training plan according to deficiency of overseas distributors service ability, and then customer service department together with the service zone organize and notify the JAC overseas distributors to participate in the training.
2.2.1.4 Training attending requirements
JAC overseas distributors must read the notice of training carefully
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JAC overseas distributors must select qualified personnel to participate in the training. If the selected staff does not meet the training requirements, JAC would cancel his/her training qualification.
JAC overseas distributors must take part in the training according to the plan and within prescribed time. If not, the staff is not allowed to participate in the training.
If JAC distributor does not participate in the training according to the JAC training requirements or without any reason, JAC will cancel the new models training qualification. JAC international arrange accommodations for overseas distributors, but the cost shall be borne by the students themselves.
From the beginning to the end of training, breakfast, lunch and dinner shall be covered by students themselves in principle.
Have to obey the law, and any violations of law occurred during training shall be borne by the parties.
In principle, no leaving is allowed. If the student cannot participate in the training because of illness, he/her should ask for leave of absence from the training teacher. If there is any special reason for not continuing the training, the student must put forward written description report for approval, and then leave.
during the training, the students must cherish teaching facilities, equipment, materials and so on, any damage or loss caused by abnormal use or improper storage, the parties shall give compensation, if the circumstances are serious, JAC will cancel his/her qualification of training.
To measure the training effect, all participated students shall take exams during the training, unqualified student will not get the training certificate.
2.2.1.5 Retraining request
(1)All participated dealers should clear up and keep training materials well, in half a month after training, they should arrange corresponding internal training to their own staff. JAC will supervise, evaluate and tracking their internal training effect.
(2)After the internal training, senior dealers should give training to the junior dealers within one month.
(3)After the retraining, JAC distributors must submit training record form as JAC requested, and all training record form must be filled in accordance with standard.
(4)Training record forms be accomplished during the retraining: Retraining plan form: attachment
Retraining record form: attachment
Retraining questionnaire: attachment
Senior network is responsible for making annual/quarter training plan for the junior network, and report it to JAC customer service department, being supervised and evaluated by JAC.
Senior network is responsible for the training record of the junior network and then send it to JAC customer service department by email.
2.2.2.2 annual/quarter training inspection
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Based on the training records and materials submitted by the overseas distributors, JAC customer service department review the implementation of training plan, analyze the training effect etc.
Training inspection is in strictly accordance with the ISO10015 standard system.
3.Courses and certification system 3.1 Courses system
3.1.1 Courses structure
1.Distributors service training courses structure:
Distributors service training
courses structure
Corporate culture |
Position skills |
Products knowledge |
JAC Charter |
Service |
Maintenance |
Light duty vehicle |
JAC Introduction |
Management |
skills |
Heavy duty vehicle |
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Passenger vehicle |
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Primary |
Maintenance workers |
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Advanced |
Maintenance technicians |
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Diagnostic technicians |
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Technical director |
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3.1.2 Corporate culture
The development process of JAC is a hard work and forging ahead history of several generations of JAC people, is the process of continued refinement of JAC culture. "JAC Charter" reflects contents of JAC culture, and also experience summarize of decades of management and practice. As distributors of JAC, fully learn and understand the meaning and spirit of the JAC Culture is essential. JAC Charter consists of eight chapters: the vision, mission, core values, operating principles, management philosophy, the spirit of the new Red Army, caring staff, honest practitioners comprise JAC culture.
Meanwhile, "JAC introduction" as the main content of the Company introduction can help distributors to fully understand the latest corporate profile, corporate strength, international business, etc. and help both sides to better understand each other and promote the business work.
3.1.3 Position skills
According to the requirements of overseas distributors after sales service business, JAC suggests distributors to build standard enterprise personnel structure, establish the
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mechanism of recruit, train, employ and stabilize to reserve human resource for
Service Management: The course is set by two levels, primary courses for service adviser, claims officer, spare parts salesman, advanced courses for service director.
Post |
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Hours |
Course Description |
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Meet JAC |
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Enterprise Introduction, |
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Product Overview |
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Brand meaning, commitment |
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Service management |
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Service policy, warranty |
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Detailed introduction of |
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Warehouse management |
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Warehouse layout, system |
Maintenance skills: courses are set by four levels: primary courses for maintenance workers, intermediate courses for maintenance technicians, advanced courses for diagnostics technicians, and technical director must obtain two diagnostic technician certifications.
Classification |
Course Title |
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Basics of vehicle |
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Fuel engine control |
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Fuel engine control system |
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engine troubleshooting and fault analysis |
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Handheld diagnostic |
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fault analysis |
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troubleshooting |
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fault analysis |
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Technical |
Technical director must obtain two certifications of engine, chassis and electric diagnostic |
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3.1.4 Products knowledge
The courses are divided by types of JAC products, they are:
(1)Light duty commercial vehicles: shuailing, junling, haoyun,etc.
(2)Heavy duty commercial vehicles: Gallop
(3)Passenger cars: Refine, Sunray, etc.
(4)Other products:4GA, 4GB, 4DA, 4DB,
3.2. key positions qualification
The collaboration development of JAC and overseas distributors depends on the design, manufacturing and durability of JAC product , depends on good customer relations and ability to provide quality and efficient customer service. At the same time, a key element of building customer loyalty is to have staff with overall abilities. In JAC training has always been considered as very important aspect. The key to the successful implementation of the training is to have a certified teacher, good equipment and training programs which can meet internal and external customer needs . In order to ensure consistency of service capabilities between worldwide regional distributors, JAC is committed to the construction and the implementation of key positions training certification and assessment process
system so overseas distributors could implement training in strict accordance with JAC
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training standard and get certification and training support. 3.2.1 Certification Process
In order to improve service standardization, enhance service quality, JAC implement core service qualification certification system and make objective, impartial, scientific and standardized evaluation and identification for skills levels and professional qualifications of service personnel, and grants certificates to those who pass the examination.
JAC currently makes the qualifications for service director, service advisor, claims officer, spare parts salesman, technical director, diagnostic technicians, maintenance technicians seven types of key positions, grants corresponding certificates.
Certification Process: Distributors dispatch appropriate personnel to participate in corresponding training courses. After finishing all required training courses and passing related exam, JAC will grant positions qualifications certifications.
3.2.2 Certification standard
Service Management
Position |
Service advisor, claim officer, |
Service director |
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spare parts salesman |
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Associate’s degree or same |
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Basic |
More than 6 months in this |
level |
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condition |
position |
More than 6 months in this |
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position |
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Obtain 2 certifications of |
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Certificate |
Pass courses training |
service advisor, claim officer, |
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spare parts salesman |
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condition |
Pass certification exam |
Pass courses training |
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Pass certification exam |
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Maintenance skills
Position |
Maintenance |
Maintenance |
Diagnostic |
Technical director |
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worker |
technician |
technician |
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Associate’s |
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More than |
More than |
More than 6 |
degree or |
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Basic |
same level |
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6 months |
6 months |
months in |
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condition |
in this |
in this |
More than 6 |
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this position |
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position |
position |
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months in this |
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position |
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Obtain |
Obtain |
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primary |
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intermediate |
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Pass |
certificatio |
Obtain two |
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certification |
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courses |
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Pass |
advanced |
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Certificate |
training |
Pass |
certifications |
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courses |
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condition |
Pass |
courses |
Pass |
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training |
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certificatio |
training |
Pass |
interview |
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n exam |
Pass |
evaluation |
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certificatio |
certification |
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exam |
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n exam |
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Category |
No. |
Name of tools |
Qty. |
Passenger |
Commercial |
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vehicle |
vehicle |
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1 |
Lift machine |
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1 unit |
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o |
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2 |
Trench |
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1 unit |
o |
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3 |
Air compressor |
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1 unit |
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General tools |
4 |
Workbench |
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2 units |
o |
o |
5 |
Jack |
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2 units |
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6 |
Press machine |
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1 unit |
o |
o |
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7 |
Electric weld machine |
1 set |
o |
o |
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8 |
Charge machine |
1 unit |
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● |
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9 |
SATA general tools |
2 sets |
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1 |
X431 scanner |
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1 set |
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2 |
Refrigerant |
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detect |
1 set |
o |
o |
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machine |
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Test equipment |
3 |
Refrigerant |
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filling |
1 set |
o |
o |
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machine |
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4 |
High pressure |
oil pump |
1 set |
o |
o |
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test bench |
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5 |
Injector test bench |
1 set |
o |
o |
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6 |
Smoke meter |
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1 set |
o |
o |
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7 |
Brake test equipment |
1 set |
o |
o |
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8 |
Oil pressure detector |
1 set |
o |
o |
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Vernier caliper |
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1 unit |
● |
● |
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Outside micrometer |
1 unit |
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Inside micrometer |
1 unit |
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Measuring device |
4 |
Dialgauge |
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1 unit |
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5 |
Tape |
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1 unit |
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6 |
Multimeter |
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2 units |
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7 |
Cylinder |
compression |
1 unit |
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● |
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gauge |
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8 |
Tire gauge |
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1 unit |
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1 |
JAC vehicle special tools |
2 sets |
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Special tools |
2 |
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steering |
1 set |
o |
o |
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wheel locator |
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Engine prototype |
2 sets |
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Transmission prototype |
1 set |
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Vehicle axle prototype |
1 set |
o |
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6 |
Vehicle electric circuit bench |
1 set |
o |
o |
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Remark :●
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Appendix
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转训计划 Retraining Plan |
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经销商 |
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培训课题 |
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Distributor |
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Topic |
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培训人数 |
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培训日期 |
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Number of |
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Date |
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people |
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培训地点 |
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班主任 |
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Training |
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Class Adviser |
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Place |
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能力差距 |
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培训目标 |
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Training |
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Ability Gap |
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Objective |
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内 |
容 Content |
学 时 |
日 期 |
教 室 |
培训教师 |
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Hour |
Date |
Classroom |
Teacher |
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课程安排 |
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Course |
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Arrangement |
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制约条件分析 |
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解决 |
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Restrictive |
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方案 |
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Condition |
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Solution |
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培训方式 |
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Training |
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Mode |
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考核方式 |
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Assessment |
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Appendix
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转 训 记 录 表 Retraining Record Form |
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培训课题 Training topic: |
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培训时间 Training time: Y M D |
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序 号
Item
单位
Company
姓名
name
性别
sex
职务/职称 Position / Title
联 系 方 式 Contact
手机 Phone |
邮箱 |
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Appendix
转训调查表 Retraining Questionnaire
培训课题 |
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培训时间 |
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培 训 教 |
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Training |
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Training |
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师 |
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topic |
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time |
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teacher |
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评 |
价 结 |
果 |
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序号 |
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评 价 内 |
容 |
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training results evaluation |
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item |
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contents |
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很好 |
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较好 |
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一般 |
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较差 |
很差 |
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excellent |
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good |
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common |
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bad |
very bad |
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5 points |
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4 points |
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3 points |
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2 points |
1 points |
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1 |
培训资源的准备 |
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Training preparation |
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培训内容的合理组织 |
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2 |
Training contents |
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organization |
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教学态度和精神面貌 |
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3 |
Training attitude and mental |
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outlook |
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4 |
培训教师语言表达能力 |
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Verbal ability |
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5 |
培训教师培训技巧运用 |
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Training skill application |
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意见和建议
suggestions
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请根据培训实施效果进行评价,在“评价结果”栏目对应格次中选择一种情况打“√”并填 |
说 |
明 |
写您的意见和建议。 |
remark |
Please evaluate according to the training effect and “√” in corresponding column |
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and then write down your suggestions |
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Subsidiary files
1.VI manual
2.Star service center operation manual
3.New vehicle storage management guidance
4.Warranty policy and procedure manual
5.Call center instruction manual
6.Genuine spare parts management manual
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BETTER PRODUCTS BETTER WORLD
制 造 更 好 的 产 品 创 造 更 美 好 的 社 会
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